Various embodiments disclosed herein provide for an improved accumulation conveyor and systems and methods for controlling a high rate, high density tunable accumulation conveyor. In one embodiment, an accumulation conveyor system determines whether an item detection variable associated with a second zone of a plurality of zones is satisfied, wherein the second zone is downstream of a first zone. The accumulation conveyor system determines whether at least one of two operational characteristic variables is satisfied. In an instance where both the item detection variable and at least one operational characteristic variable are satisfied, the accumulation conveyor system is configured to set a zone operating state associated with the first zone to inactive and send a command signal comprising the zone operating state associated with the first zone to a control module associated with the first zone. In another embodiment, an improved method for adjusting aggressiveness is disclosed. In another embodiment, a tunable release rate accumulation conveyor is disclosed. In still another embodiment, a tunable crowding accumulation conveyor is disclosed.

An article accumulating apparatus that uses a robot to transfer to a predetermined location and accumulate an article conveyed thereto is disclosed. The article accumulating apparatus includes a conveyance unit, an accumulation unit, and a discharge unit. The conveyance unit is configured to convey the article. The accumulation unit is disposed in series with the conveyance unit and is configured to accumulate the article. The discharge unit is configured to discharge the article in the conveyance unit to an area outside the accumulation unit. The discharge unit is disposed in a robot movable range that is a range in which the robot holds and transfers the article to the accumulation unit.

A system and an apparatus capable of independently driving movers are described herein. The system and apparatus includes: a track that forms a path for movers; a plurality of movers movably mounted on the track for moving along the path; and a plurality of drive elements fixedly arranged along the track. The drive elements each have a surface that is oriented to contact a driven member of the movers. The drive elements are configured to sequentially engage the driven member of a plurality of the movers to provide controlled independent motion of the movers along the track. The drive elements may be driven by rotary motors. A method of independently driving movers is also described herein.

A package accumulating device is disclosed. The device conveys bag packages to a predetermined position while performing an accumulating operation that aligns the packages such that parts of each of the packages lie on top of parts of adjacent packages in a thickness direction. The device includes first and second conveyors, and a control unit. The first conveyor performs the accumulating operation. The second conveyor conveys a group of the packages aligned by the first conveyor. The control unit performs switching between a first state where a downstream end of the first conveyor and an upstream end of the second conveyor oppose each other when the second conveyor accepts the group of the packages from the first conveyor and a second state where a position of the upstream end of the second conveyor is lower than in the first state with respect to the downstream end of the first conveyor.

A system for transferring a first group of components of electronic cigarettes from first to second operating stations includes a flat collecting surface extending from a feeding zone to a releasing zone. A feeding device receives the components and feeds them onto the collecting surface. A first abutment element abuts the first component of the first group. A second abutment element abuts the last component of the first group. A compacting and stabilizing device moves the components closer together and stabilizes their positions. A first movement device moves the first and second abutment elements along the collecting surface to transfer the first group to the releasing zone. A tray faces the releasing zone to receive the first group. A pushing device pushes the components from the releasing zone into the tray. A transferring device transfers the tray with the first group towards the second operating station.

Various embodiments described herein generally relate to techniques for conveying articles on a conveyor system of a robotic material handling system in a material handling environment. In accordance with an embodiment, the robotic material handling system includes a front portion and a rearward conveyor. The front portion may be expandable to a first configuration and retractable to a second configuration. On detecting a jam on the front portion, the robotic material handling system may actuate expansion of the front portion to the first configuration, and attempt to dislodge the jammed articles by causing one or more of (i) separating the jammed articles by activating one or more of a plurality of zones of the front portion under the jammed articles, and/or (ii) activating one or more of the plurality of zones under the jammed articles in a reverse direction.

An alignment system is disclosed. The system includes at least one arm including a plurality of fingers, and a linkage bar connected to the at least one arm. A sensor is adapted to detect a presence of a product. A controller is configured to selectively drive the linkage bar based on a signal from the sensor such that the plurality of fingers are driven between: (1) a first position in which the plurality of fingers are adapted to extend into a conveying path of a product conveyor, and (2) a second position in which the plurality of fingers are adapted to be positioned away from the conveying path of the product conveyor.

A conveyor controller for being implemented into a conveyor system includes control circuitry and one or more network interfaces for coupling with other conveyor controllers. In one embodiment, the control circuitry configured for detecting whether another conveyor controller is connected and to determine which network interface is used in order to set the direction of the conveyor system. In another embodiment, the control circuitry is configured, to receive configuration data from a conveyor controller connected to a network interface, and to detect if another conveyor controller is and to transmit configuration message to another conveyor controller that includes additional configuration data associated with the conveyor controller. In still another embodiment, the control circuitry transmits configuration data to a replacement conveyor controller upon getting a request from the replacement conveyor controller that has been connected to a network interface.

A control system for mechanical equipment is provided with: a manual operation mechanism provided with a minimum required number of operation switches and a mechanical equipment identification signal transmission unit for transmitting a mechanical equipment identification signal that identifies mechanical equipment; an operation assistance terminal in which the mechanical equipment identification signal received from the transmission unit is used as a basis to display a manual operation assistance screen including a manually operated device selection section and a control content display section that displays control content assigned to the operation switches of the manual operation mechanism for a selected manually operated device; and a control device that connects the control unit of an identified control target device and the operation switches of the manual operation mechanism by receiving a control target device switching signal identified by operation of the manually operated device selection section.

Various embodiments disclosed herein provide for an improved accumulation conveyor and systems and methods for controlling a high rate, high density tunable accumulation conveyor. In one embodiment, an accumulation conveyor system determines whether an item detection variable associated with a second zone of a plurality of zones is satisfied, wherein the second zone is downstream of a first zone. The accumulation conveyor system determines whether at least one of two operational characteristic variables is satisfied. In an instance where both the item detection variable and at least one operational characteristic variable are satisfied, the accumulation conveyor system is configured to set a zone operating state associated with the first zone to inactive and send a command signal comprising the zone operating state associated with the first zone to a control module associated with the first zone. In another embodiment, an improved method for adjusting aggressiveness is disclosed. In another embodiment, a tunable release rate accumulation conveyor is disclosed. In still another embodiment, a tunable crowding accumulation conveyor is disclosed.