Warehouse automation and methods of automatically sorting and sequencing items can be implemented to streamline and expedite order fulfillment and store replenishment processes in a cost-effective manner. Some embodiments described herein include sorting items to a truck-level and inducting those items for a first truck into a buffering and sequencing system. Items can temporarily accumulate in the buffering and sequencing system and thereafter be discharged in a desired sequence as the items become available within the buffering and sequencing system. In some embodiments, the buffering and sequencing system is used to sequence items for loading one or more store aisle-ready carts in a sequence that corresponds to a store aisle layout.

Systems, devices, methods and computer program products for extendable conveyors are provided. A system includes an extendable conveyor and a separation module. The extendable conveyor is operable to convey items from an upstream side of the extendable conveyor to a downstream side of the extendable conveyor. Further, it is configured to increase the distance from the upstream side to the downstream side. The separation module is operable for conveying items towards the extendable conveyor and configured to decelerate the conveying of the items on the separation module.

Warehouse automation and methods of automatically sorting and sequencing items can be implemented to streamline and expedite order fulfillment and store replenishment processes in a cost-effective manner. Some embodiments described herein include sorting items to a truck-level and inducting those items for a first truck into a buffering and sequencing system. Items can temporarily accumulate in the buffering and sequencing system and thereafter be discharged in a desired sequence as the items become available within the buffering and sequencing system. In some embodiments, the buffering and sequencing system is used to sequence items for loading one or more store aisle-ready carts in a sequence that corresponds to a store aisle layout.

Warehouse automation and methods of automatically sorting and sequencing items can be implemented to streamline and expedite order fulfillment and store replenishment processes in a cost-effective manner. Some embodiments described herein include sorting items to a truck-level and inducting those items for a first truck into a buffering and sequencing system. Items can temporarily accumulate in the buffering and sequencing system and thereafter be discharged in a desired sequence as the items become available within the buffering and sequencing system. In some embodiments, the buffering and sequencing system is used to sequence items for loading one or more store aisle-ready carts in a sequence that corresponds to a store aisle layout.

An apparatus for unscrambling articles, in particular containers fed randomly to an inlet of the apparatus, includes a transport system for transporting the articles fed to the inlet, devices for picking and releasing the articles configured to pick up the articles arranged randomly on the transport system and release them to an extraction system with a predefined orientation and/or position, a detection system designed to detect the position and the arrangement of the articles in transit on the transport system and to provide the information for controlling the pick and release devices, and a unit for processing and controlling the components and the drives of the apparatus. The extraction system includes a plane for supporting the containers being extracted and means for extracting the articles, designed to pick up the articles released by the pick and release devices and transport them on the plane towards the outlet of the apparatus.

An apparatus for unscrambling articles, in particular containers fed randomly to an inlet of the apparatus, includes a transport system for transporting the articles fed to the inlet, devices for picking and releasing the articles configured to pick up the articles arranged randomly on the transport system and release them to an extraction system with a predefined orientation and/or position, a detection system designed to detect the position and the arrangement of the articles in transit on the transport system and to provide the information for controlling the pick and release devices, and a unit for processing and controlling the components and the drives of the apparatus. The extraction system includes a plane for supporting the containers being extracted and means for extracting the articles, designed to pick up the articles released by the pick and release devices and transport them on the plane towards the outlet of the apparatus.

An apparatus for unloading tote contents is provided. The apparatus includes an arm assembly, a door assembly connected to the arm assembly, and first and second drivers configured to rotate the arm assembly and the door assembly about first and second axes, respectively. The arm assembly is configured to pick up a tote from a first conveyor belt. The door assembly is configured to secure at least one item within the tote and provide a ramp for unloading the at least one item from the tote onto a second conveyor belt.

A conveyor system for processing items, such as manufacturers' products or boxes, from a three-dimensional arrangement to a two-dimensional arrangement includes inclined and declined conveyors. The inclined conveyor may include vacuum through perforations in the belt. A collimating conveyor includes parallel belts that operate at different speeds to space the items longitudinally apart and then align the items against sidewalls.

An article conveying system includes an alignment guide that allows larger packages to be spaced inwards from an aligning edge of a conveyor. The alignment guide provides at least two different registration points for packages, depending on the height of the packages. High profile packages, such as large boxes, are inset from an alignment edge of the conveyor, while low profile articles, such as envelopes, are registered against the alignment edge.

An article conveying system includes an alignment guide that allows larger packages to be spaced inwards from an aligning edge of a conveyor. The alignment guide provides at least two different registration points for packages, depending on the height of the packages. High profile packages, such as large boxes, are inset from an alignment edge of the conveyor, while low profile articles, such as envelopes, are registered against the alignment edge.