A box handling system is disclosed for use in an object processing system. The box handling system includes a box tray including a recessed area for receiving a box, and the recessed area includes a plurality of floor and edge portions for receiving the box that contains objects to be processed.

Provided are a data collection method, a data collection system and a computer program for automatically collecting data in stages in classification. A data collection method is implemented by one or more processors connected to a sorting machine sorting articles to different sorting destinations. The method comprising: acquiring, by a processor, an identification code of an article from a reader provided on the sorting machine for identifying the article; acquiring, by a processor, image data of the article identified by the identification code from a camera that is attached so as to image the article after being read by the reader; storing, by a processor, the acquired image data so as to be associated with the acquired identification code.

Some embodiments of the technology disclosed herein relate to a sensor device. An elongate sleeve has a first end and a second end and extends along a longitudinal axis. A plurality of sensors are fixed relative to the sleeve. A first endcap is coupled to the first end, where the first endcap has an endcap body. A first axle is coupled to the endcap body, where the first axle extends along the longitudinal axis and the first axle defines a retaining feature. An intermediate component is coupled to the first axle, and the intermediate component is selectively rotatable about the longitudinal axis. The sensor device has an orientation locking structure that is configured to be engaged to selectively fix the orientation of the intermediate component about the longitudinal axis relative to the endcap body.

A system and method can change location pins on a pallet for an assembly line. The system may include a plurality of pallets, each pallet including at least a first and second sockets configured to receive a location pin. The system may include a pin changing unit located between a top assembly line and a lower return line. The pin changing unit may include a pin grabber configured to engage the location pin within the first socket. The pin changing unit may include a horizontal linear actuator configured to move the pin grabber and the engaged location pin into alignment with the second socket. The pin changing unit may include a vertical linear actuator configured to extend the pin grabber into engagement with the location pin and retract the pin grabber away from the location pin.

Disclosed is a transfer device for transferring preformed layers of products between an external conveyor and a pallet on which layers can form a stack, the transfer device including a support structure including at least one vertical guide column, a tray, mounted on the at least one guide column and receiving the pre-formed layer, a tool, mounted on the support structure, for transferring a layer between the tray and the pallet or the stack. This transfer device includes an object detector with a wide detection angle, for detecting products at the same vertical level in a wide horizontal field of observation, the detector being movable in the vertical direction along the support structure. Also disclosed is a corresponding method.

An automatic tray loading system and a use method of the same are provided, which includes a stacked tray assembly, including at least one tray which is stacked up, where the at least one tray is provided with several locating slots; a tray lifting platform which includes a tray supporting table being connected with a elevating mechanism; a tray pick and place platform having a working region covers a tray input module, where the tray pick and place platform includes a manipulator which is connected with a multidimensional motion mechanism; and a delivery table including a tray placement plate, where each of the tray placement plate is provided with a groove which is configured to place the at least one layer of trays, and each of the tray placement plates is connected with a linear driving mechanism.

Method and system for inspecting a manufactured part supported on an optically-transparent window of a rotary actuator at an inspection station are provided. The window rotatably supports the part in a generally vertical orientation at which a bottom end surface of the part has a position and orientation for optical inspection. An illuminator is configured to illuminate the bottom end surface of the part through the window with radiant energy to obtain reflected radiation signals which are reflected off the bottom end surface of the part. The reflected radiation signals travel through the window. A lens and detector assembly is configured to form a bottom image from the reflected radiation signals at a bottom imaging location below the window and is configured to detect the bottom image. The window is made of a material which is substantially transparent to the radiant energy and the reflected radiation signals.

Various embodiments are directed to predicting and mapping a location of an object transported by a conveyor system with respect to a sequence of zones of the conveyor system. An example method includes detecting the presence of the object in a first zone using a first photo-eye. The first zone is controlled with a first roller rotational speed. The method further includes generating a virtual map to describe a location of the object. The location of the object is dynamically determined at least by predicting the object's presence in a given zone using a roller rotational speed of one or more preceding zones and configuring a roller rotational speed of the given zone in accordance with the object predicted to be present in the given zone. The method further includes evaluating the virtual map's accuracy with detecting the object in a final zone using a second photo-eye.

The invention relates to a device for providing stopper elements that are sorted in order to feed a downstream workstation. The devices comprising a lifting means; a means or referencing said stopper elements one by one, located downstream from the lifting means; a conveyor for bringing the referenced elements to said workstation, positioned at the outlet of said referencing means; a vision means for verifying the conformance of said elements in an inspection zone extending at the level of the referencing means and/or of the conveyor; and a means for expelling those elements that do not conform located downstream of said vision means. The inspection zone comprises at least two successive sections each including a distinct color. The invention also relates to a corresponding method.

A board conveyance device and conveyance belt inspection method that enable easy detection of a problem with conveyance belts. The board conveyance device includes: endless conveyance belts on which is set a conveyance path for conveying a board; a board sensor configured to detect the presence of the board at a specified detection position on the conveyance path; and a control section configured to, in a case in which the board is not being conveyed on the conveyance path, move the conveyance belts and determine a problem with the conveyance belts based on a detection result of the board sensor.