The invention includes a method (100) and an apparatus to handle irregularly conveyed and/or irregularly aligned and/or non-upright articles of an article stream under prevention of disturbances. The method (100) comprises the following steps: identifying at least one non-upright article in an article stream as an error; performing a correction step to resolve the error, the correction step comprising removal from the article stream of the at least one irregularly aligned article, or transfer to an upright orientation of the at least one irregularly aligned article, with a defined action being exerted temporally before and/or in temporal overlap with the correction step upon the at least one irregularly aligned article or upon regularly conveyed articles of the article stream.

An object processing system is disclosed that includes a plurality of track sections, and a plurality of remotely actuatable carriers for controlled movement along at least portions of the plurality of track sections, each of the actuatable carriers being instructed at any time to move a limited number of track section only.

An object processing system is disclosed that includes a plurality of track sections, and a plurality of remotely actuatable carriers for controlled movement along at least portions of the plurality of track sections, wherein each of the remotely controllable carriers is adapted to support and transport an object processing bin.

A bin exchange system is disclosed that includes a plurality of automated carriers, each of which is adapted to be remotely movable on an array of track sections, at least one input station by which bins may be introduced to the array of track sections, at least one processing station in communication with the array of track sections wherein objects may be moved between bins, and at least one output station by which bins may be removed from the array of track sections.

A bin exchange system is disclosed that includes a plurality of automated carriers, each of which is adapted to be remotely movable on an array of track sections, at least one input station by which bins may be introduced to the array of track sections, at least one processing station in communication with the array of track sections wherein objects may be moved between bins, and at least one output station by which bins may be removed from the array of track sections.

A finishing system includes a workpiece carrier configured to hold a workpiece, and a plurality of work stations arranged in a row along an axis defining a process line, each of the plurality of work stations configured to receive the workpiece and treat the workpiece. A hoist runway, including fixed and movable rail sections, extends along the plurality of work stations of the process line. A hoist is movable along the hoist runway to traverse the plurality of work stations, the hoist coupled to the workpiece carrier to raise and lower the workpiece carrier and to move the workpiece carrier along the process line. A side transfer mechanism moves the movable rail section, with the hoist situated thereon, in a direction transverse to the axis so that the hoist is movable out of the process line.

A maintenance system is disclosed for assisting in maintaining an automated carrier system for moving objects to be processed. The maintenance system includes a plurality of automated carriers that are adapted to move on an array of discontinuous standard track sections, each said automated carrier including a carrier body that is no larger in either a length or width direction that a standard track section, and an automated maintenance carrier that is adapted to move on the array of discontinuous track sections, said automated maintenance system including a maintenance body that is larger in at least one of a length or width direction than the standard track section.

An automated carrier system is disclosed for moving objects to be processed. The automated carrier system includes a discontinuous plurality of track sections on which an automated carrier may be directed to move, and the automated carrier includes a base structure on which an object may be supported, and at least two wheels assemblies being pivotally supported on the base structure for pivoting movement from a first position to a second position to effect a change in direction of movement of the carrier.

An automated carrier system is disclosed for moving objects to be processed. The automated carrier system includes a discontinuous plurality of track sections on which an automated carrier may be directed to move, and the automated carrier includes a base structure on which an object may be supported, and at least two wheels assemblies being pivotally supported on the base structure for pivoting movement from a first position to a second position to effect a change in direction of movement of the carrier.

A sortation conveyor is provided that can include a switch assembly that includes a switch plate, a divert plate, and a bridge plate. The switch plate includes a switch member that defines a switch guide path and a switch that can be mounted on the switch member. Further, the divert plate includes a divert member that defines a divert guide path on a first side and a non-divert guide path on a second side of the divert member. Furthermore, the bridge plate includes a bridge member that defines a first bridge guide path and a second bridge guide path. In some examples, the bridge plate is positioned between the switch plate and the divert plate so that the first bridge guide path connects the switch guide path to the divert guide path and the second bridge guide path connects the switch guide path to the non-divert guide path.