The present invention relates to a flexible package-forming machine for horizontal packaging and method of manufacturing flexible packages. The proposed forming machine consists of an unwinding unit (11), a perforating unit (12), a folding unit (14), a welding unit (16), and a cutting unit (17), wherein a compensating unit (13) is further included intercalated between the perforating unit (12) and the folding unit (14), linking a section with intermittent forward movement (S1) of the flexible band (1) where the flexible band moves in an intermittent manner and including the perforating unit, and a section with continuous forward movement (S2) where the flexible band moves in a continuous manner and including the folding unit, flexible band being accumulated in said compensating unit during the forward movement of the section with intermittent forward movement (S1) and the accumulation being reduced during breaks in the forward movement of the section with intermittent forward movement.

An applicator head for applying an adhesive tape on a surface or substrate, wherein the adhesive tape comprises a material and at least one removable liner, the applicator head comprising: an application tip; a cutting mechanism positioned adjacent an outer most point of the application tip; a positioning device is configured such that the cutting mechanism severs the material while maintaining the at least one removable liner intact.

An applicator head for applying an adhesive tape on a surface or substrate, wherein the adhesive tape comprises a material and at least one removable liner, the applicator head comprising: an application tip; a cutting mechanism positioned adjacent an outer most point of the application tip; a positioning device is configured such that the cutting mechanism severs the material while maintaining the at least one removable liner intact.

A system comprising: a source of a tape comprising a material associated with an adhesive and at least one removable liner; an applicator head; a cutting mechanism; at least one drive feeding mechanism configured to index the tape from the source to the applicator head at a controlled rate; wherein the applicator head is controllable to apply the material on a surface or a substrate; and wherein the applicator head comprises a cutting mechanism configured to sever the material while leaving the at least one removable liner intact.

A system comprising: a source of a tape comprising a material associated with an adhesive and at least one removable liner; an applicator head; a cutting mechanism; at least one drive feeding mechanism configured to index the tape from the source to the applicator head at a controlled rate; wherein the applicator head is controllable to apply the material on a surface or a substrate; and wherein the applicator head comprises a cutting mechanism configured to sever the material while leaving the at least one removable liner intact.

A feeding system configured to transport a material to a tape applicator, the feeding system comprising: a flexible conduit coupled between a spool unloading device and a tape applicator, wherein the flexible conduit receives the material from a source; and a fluid amplifier coupled to the flexible conduit to facilitate movement of the material therein by creating a vacuum effect.

A feeding system configured to transport a material to a tape applicator, the feeding system comprising: a flexible conduit coupled between a spool unloading device and a tape applicator, wherein the flexible conduit receives the material from a source; and a fluid amplifier coupled to the flexible conduit to facilitate movement of the material therein by creating a vacuum effect.

A web handling system and method for controlling tension in a web of material is disclosed. For instance, the web handling system is particularly well suited for maintaining web tension within predefined setpoints during temporary interruptions in the process, such as during splicing operations. The web handling system includes an accumulator or festoon that accumulates amounts of the material as the material is being fed downstream. At least one guide roll within the festoon is coupled to a drive device, such as a motor. The system also includes at least one tension sensing device. The drive device accelerates or decelerates the guide roll based upon information obtained from the tension sensing device. In one embodiment, the system further includes an electronic gearing configuration between a roll of material being unwound and the guide roll within the festoon for better synchronization and further minimizing tension swings. The electronic gearing can include a diameter calculator for the roll of material being unwound based on speed feedback of a driven guide roll.

A web handling system and method for controlling tension in a web of material is disclosed. For instance, the web handling system is particularly well suited for maintaining web tension within predefined setpoints during temporary interruptions in the process, such as during splicing operations. The web handling system includes an accumulator or festoon that accumulates amounts of the material as the material is being fed downstream. At least one guide roll within the festoon is coupled to a drive device, such as a motor. The system also includes at least one tension sensing device. The drive device accelerates or decelerates the guide roll based upon information obtained from the tension sensing device. In one embodiment, the system further includes an electronic gearing configuration between a roll of material being unwound and the guide roll within the festoon for better synchronization and further minimizing tension swings. The electronic gearing can include a diameter calculator for the roll of material being unwound based on speed feedback of a driven guide roll.

A tape lamination head for applying composite tape onto a mold or mandrel amid the formation of a composite workpiece. The tape lamination head is but one component of a larger tape lamination machine and assembly. Among its components, the tape lamination head includes a tape supply reel, a backing paper take-up reel, and a tape tension control system. The tape tension control system has a first dancer roller assembly located downstream of the tape supply reel and has a second dancer roller assembly located upstream of the backing paper take-up reel. The first dancer roller assembly can include a first roller, a first guide, a first actuator, a first lock, and a first position sensor. The second dancer roller assembly can include a second roller, a second guide, a second actuator, a second lock, and a second position sensor.