A production configuration is determined for controlling a product processing plant that comprises a collecting system having a conveyor and a plurality of feeders for preparing product collections from products supplied by the feeders. The production configuration defines a production of a plurality of production sequences for a plurality of delivery routes, wherein each delivery route is assigned one or more production sequences, each of which define a production of a plurality of production collections of a collection type comprising a plurality of products. For each feeder an occupancy with products, which are to be conveyed by the feeder to the conveyor for preparation for the product collections, is determined. A production optimization parameter determines whether a defined production order is to be maintained for the delivery routes or whether the production order of the delivery routes can be altered. If the production order can be altered, the production sequences of a plurality of delivery routes for the production of production collections of the same collection type are combined to a cohesive production sequence and the occupancy of the feeders is determined for the production order with combined production sequences.

A production configuration is determined for controlling a product processing plant that comprises a collecting system having a conveyor and a plurality of feeders for preparing product collections from products supplied by the feeders. The production configuration defines a production of a plurality of production sequences for a plurality of delivery routes, wherein each delivery route is assigned one or more production sequences, each of which define a production of a plurality of production collections of a collection type comprising a plurality of products. For each feeder an occupancy with products, which are to be conveyed by the feeder to the conveyor for preparation for the product collections, is determined. A production optimization parameter determines whether a defined production order is to be maintained for the delivery routes or whether the production order of the delivery routes can be altered. If the production order can be altered, the production sequences of a plurality of delivery routes for the production of production collections of the same collection type are combined to a cohesive production sequence and the occupancy of the feeders is determined for the production order with combined production sequences.

Imaging apparatus and methods for bindery systems are disclosed. An example method includes engaging a signature assembly with an end of a separator to cause 1) a first page of the signature assembly to be disposed on a platform and 2) a second page of the signature assembly to be disposed on the side of the platform; drawing the first page toward the platform; and imaging the first page when the first page is on the platform.

Imaging apparatus and methods for bindery systems are disclosed. An example method includes engaging a signature assembly with an end of a separator to cause 1) a first page of the signature assembly to be disposed on a platform and 2) a second page of the signature assembly to be disposed on the side of the platform; drawing the first page toward the platform; and imaging the first page when the first page is on the platform.

This invention overcomes the disadvantages of the prior art by providing a system and method for inserting contents into envelopes that generally reduces the number of operative device components, locates all components in a readily and accessible location, reduces the number of adjustments needed to change envelope size and contents size, provides an efficient and aesthetically pleasing design, allows for a highly flexible arrangement of backup hoppers to primary hoppers for feeding envelope contents and otherwise affords a substantial number of improvements over currently available envelope inserters. The illustrative embodiment includes a feed table with a low-slung swing arm for handling contents, a pivoting feed table that exposes the operative components on the underside, a novel raceway belt with projecting lugs for transporting contents to the insertion area, a primary and secondary contents hopper backup system, a mechanism for easily adjusting for different-sized envelopes, and a variety of other novel features.

A method and an apparatus for forming advertising media compilations respectively consisting of one envelope and a plurality of inserts. Each advertising medium suitable for use as an envelope for an advertising media compilation to be formed is recorded in a computer-aided machine control. For each recorded advertising medium, an offset value is defined which corresponds to the required projecting length, relative to the associated inserts, wherein this offset value is used for forming the required projecting length in case of a changeover from one advertising media compilation to another advertising media compilation having an envelope that differs from the first envelope. The apparatus is respectively provided for this with a separate drive unit, connected to the computer-aided machine control, for at least one of the separating out and feeding elements and to the conveying element.

The invention relates to a method for assembling a stack (10) consisting of single or multilayered pre-products (1115) of equal or different sizes, said pre-products lying freely one on top of the other, wherein the stack (10) has two outer pre-products (11, 15). According to the method, the stack (10) is given a cohesion that facilitates later handling. The cohesion is achieved in a very simple and flexibly applicable manner by providing the slack (10) to be assembled in a first step, said stack consisting of pre-products (11-15) that lie freely one on top of the other, and by attaching at least one connecting element (17) to an edge (16) of the stack (10) in a second step such that said element overlaps the two outer pre-products (11, 15) of the stack (10) in a clamping manner.

The invention relates to a method for assembling a stack (10) consisting of single or multilayered pre-products (1115) of equal or different sizes, said pre-products lying freely one on top of the other, wherein the stack (10) has two outer pre-products (11, 15). According to the method, the stack (10) is given a cohesion that facilitates later handling. The cohesion is achieved in a very simple and flexibly applicable manner by providing the slack (10) to be assembled in a first step, said stack consisting of pre-products (11-15) that lie freely one on top of the other, and by attaching at least one connecting element (17) to an edge (16) of the stack (10) in a second step such that said element overlaps the two outer pre-products (11, 15) of the stack (10) in a clamping manner.

A system for collating a plurality of media including a compiler having a first position and a second position, a first bin arranged elevationally lower than the first position, a second bin arranged elevationally lower than the second position and adjacent to the first bin, a collated stack receiver arranged proximate the second bin opposite the first bin, first, second and third guides, the first and second guides positioned on opposing sides of the first bin, and the second and third guides positioned on opposing sides of the second bin, a movable wall arranged generally perpendicular relative to the first, second and third guides, the movable wall forming a side of the first and second positions, the movable wall and the first, second and third guides forming three sides of the first and second bins, the movable wall is translatable in a process direction, and a pusher.

A system for collating a plurality of media including a compiler having a first position and a second position, a first bin arranged elevationally lower than the first position, a second bin arranged elevationally lower than the second position and adjacent to the first bin, a collated stack receiver arranged proximate the second bin opposite the first bin, first, second and third guides, the first and second guides positioned on opposing sides of the first bin, and the second and third guides positioned on opposing sides of the second bin, a movable wall arranged generally perpendicular relative to the first, second and third guides, the movable wall forming a side of the first and second positions, the movable wall and the first, second and third guides forming three sides of the first and second bins, the movable wall is translatable in a process direction, and a pusher.