A portable oxygen concentrator designed for medical use where the adsorbent beds, are designed to be replaced by a patient. The concentrator is designed so that the power supply and adsorbent bed mount is one module and the compressor and air filter are part of another module configured to provide a unitary cooling and air supply system. Replacement beds may be installed easily by patients, and all gas seals will function properly after installation.

A portable oxygen concentrator designed for medical use where the adsorbent beds, are designed to be replaced by a patient. The concentrator is designed so that the power supply and adsorbent bed mount is one module and the compressor and air filter are part of another module configured to provide a unitary cooling and air supply system. Replacement beds may be installed easily by patients, and all gas seals will function properly after installation.

Product manifolds for use with portable oxygen concentrators and portable oxygen concentrators including such product manifolds. An example product manifold for use with a portable oxygen concentrator includes a body, a first product port, a second product port, an accumulator port, an output port, and a flow path. The flow path fluidly couples the first product port, the second product port, the accumulator port, and the output port. The product manifold includes a first control port, a second control port, and a third control port. The first, second, and third control ports fluidly couple the flow path. The product manifold also includes a first solenoid valve assembly, a second solenoid valve assembly, and a third solenoid valve assembly. The first, second, and third solenoid valve assemblies are secured to the body of the product manifold adjacent the first, second, and third control ports, respectively, by a corresponding snap fit connector.

Product manifolds for use with portable oxygen concentrators and portable oxygen concentrators including such product manifolds. A product manifold for use with a portable oxygen concentrator includes a first product port, a second product port, an accumulator port, an output port, and a flow path. The flow path operatively coupling each of the first product port, the second product port, the accumulator port, and the output port to one another. The product manifold includes a plurality of control ports. Each of the control ports fluidly coupling the flow path. The product manifold includes a first orifice disposed in a first portion of the flow path; a second orifice disposed in a second portion of the flow path; and a third orifice disposed in a third portion of the flow path. Each of the first orifice, the second orifice, and the third orifice being formed by an electrical forming process and having a thickness of between about 0.0025 inches and about 0.004 inches.

An oxygen concentrator includes one or more adsorbent sieve beds operable to remove nitrogen from air to produce concentrated oxygen gas at respective outlets thereof, a product tank fluidly coupled to the respective outlets of the sieve bed(s), a compressor operable to pressurize ambient air, one or more sieve bed flow paths from the compressor to respective inlets of the sieve bed(s), a bypass flow path from the compressor to the product tank that bypasses the sieve bed(s), and a valve unit operable to selectively allow flow of pressurized ambient air from the compressor along the one or more sieve bed flow paths and along the bypass flow path in response to a control signal. The valve unit may be controlled in response to a command issued by a ventilator based on a calculated or estimated total flow of gas and entrained air or % FiO.sub.2 of a patient.

A rotary control valve and a sieve bed module assembly for use in pressure swing adsorption processes to make enriched oxygen product gas is disclosed. The valve includes a stepping motor with a single shaft extending between ends. At ends of the valve, an air side valve function and oxygen side valve function are provided. Each end includes a stationary plate (stator) with ports, and a disc (rotor) that rotates with the shaft, opening and closing ports to achieve the desired valve function. The valve is integrated into the assembly between two sieve beds and a product storage tank is directly coupled to the oxygen side. Placement of the motor, shaft, and movable parts in the valve and mounting of the beds, valve, and tank in the assembly, result in more compact designs. The motor can be programmed to obtain multiple, different PSA processes and flexibility.

A rotary control valve and a sieve bed module assembly for use in pressure swing adsorption processes to make enriched oxygen product gas is disclosed. The valve includes a stepping motor with a single shaft extending between ends. At ends of the valve, an air side valve function and oxygen side valve function are provided. Each end includes a stationary plate (stator) with ports, and a disc (rotor) that rotates with the shaft, opening and closing ports to achieve the desired valve function. The valve is integrated into the assembly between two sieve beds and a product storage tank is directly coupled to the oxygen side. Placement of the motor, shaft, and movable parts in the valve and mounting of the beds, valve, and tank in the assembly, result in more compact designs. The motor can be programmed to obtain multiple, different PSA processes and flexibility.

Process and apparatus for producing helium, neon, or argon product gas using an adsorption separation unit having minimal dead end volumes. A purification unit receives a stream enriched in helium, neon, or argon, and a stream is recycled from the purification unit back to the adsorption separation unit in a controlled manner to maintain the concentration of the helium, neon, or argon in the feed to the separation unit within a targeted range.

Process and apparatus for producing helium, neon, or argon product gas using an adsorption separation unit having minimal dead end volumes. A purification unit receives a stream enriched in helium, neon, or argon, and a stream is recycled from the purification unit back to the adsorption separation unit in a controlled manner to maintain the concentration of the helium, neon, or argon in the feed to the separation unit within a targeted range.

A portable oxygen concentrator retrofit system and method in which an existing portable oxygen concentrator may be retrofitted to output an enriched oxygen gas at a flow rate suitable for use in a patient ventilation system without the need for an external source of compressed gas.