A method for continuous pressure swing adsorption separation of a pressurized feed gas stream, including separating hydrocarbons heavier than methane from the pressurized feed gas stream by applying an adsorbent porous material to produce at least two product streams, a first product stream being substantially pure methane suitable for transport by natural gas pipeline, and a second product stream being substantially comprised of components with a greater molecular weight than methane.

The invention provides a process for providing a hydrogen stream to a process utilizing hydrogen comprising obtaining a gas stream containing hydrogen and compressing the gas stream to a pressure of at least 600 psig, Then the compressed gas stream is sent to a pressure swing adsorption unit containing a plurality of beds with at least 5 pressure equalization steps to produce a hydrogen stream. The hydrogen stream can then be compressed and sent to a process utilizing hydrogen. The compressed gas stream may be chilled before entering the pressure swing adsorption unit.

Provided is a pressure swing adsorption type hydrogen manufacturing apparatus that can improve the product recovery rate in a state where the purity of the product is kept from being reduced. A process control unit P controls operation of adsorption towers 1 that generate a product gas by adsorbing, using adsorbents, adsorption target components other than hydrogen components from a source gas, in a state where an adsorption process, a pressure-equalization discharge process, a desorption process, and a pressure-restoration process are successively repeated. The process control unit is configured to control operation of the adsorption towers 1 in such a manner that a prior pressure-equalization process of supplying gas inside an adsorption tower 1 undergoing the pressure-equalization discharge process to an adsorption tower 1 undergoing the pressure-restoration process is performed in an initial stage of a unit processing period, a subsequent pressure-equalization process of supplying gas inside the adsorption tower 1 undergoing the pressure-equalization discharge process to an adsorption tower 1 undergoing the desorption process is performed in a final stage of the unit processing period, a pressurization process of introducing a product gas H to perform pressurization is performed, as the pressure-restoration process, subsequently to the prior pressure-equalization process, and the pressurization process is performed while overlapping with the subsequent pressure-equalization process.

A method for continuous pressure swing adsorption separation of a pressurized feed gas stream, including separating hydrocarbons heavier than methane from the pressurized feed gas stream by applying an adsorbent porous material to produce at least two product streams, a first product stream being substantially pure methane suitable for transport by natural gas pipeline, and a second product stream being substantially comprised of components with a greater molecular weight than methane.

Methods and systems for continuous pressure swing adsorption separation of a pressurized feed gas stream, the method including separating hydrocarbons heavier than methane from the pressurized feed gas stream to produce at least two product streams, a first product stream being substantially pure methane, and a second product stream being substantially comprised of components with a greater molecular weight than methane.

The invention provides a process for providing a hydrogen stream to a process utilizing hydrogen comprising obtaining a gas stream containing hydrogen and compressing the gas stream to a pressure of at least 600 psig, Then the compressed gas stream is sent to a pressure swing adsorption unit containing a plurality of beds with at least 5 pressure equalization steps to produce a hydrogen stream. The hydrogen stream can then be compressed and sent to a process utilizing hydrogen. The compressed gas stream may be chilled before entering the pressure swing adsorption unit.

Methods and systems for continuous pressure swing adsorption separation of a pressurized feed gas stream, the method including separating hydrocarbons heavier than methane from the pressurized feed gas stream to produce at least two product streams, a first product stream being substantially pure methane, and a second product stream being substantially comprised of components with a greater molecular weight than methane.

A pressure swing adsorption gas production device that enables performing a desorption process in adsorption towers is provided. The device includes an off gas discharge route connected to the adsorption towers, a membrane separation unit with a separation membrane allowing miscellaneous gas in the off gas discharge route to pass faster than purification target gas, an off gas tank, and a pressure boosting unit that raises the pressure of and supplies the off gas to the membrane separation unit. The off gas tank and the pressure boosting unit are upstream of the membrane separation unit. The device includes a recycle gas return route via which some recycle gas is returned to the source gas supply route. The operation control unit adjusts the off gas adjustment unit so the off gas discharge flow rate is a flow rate where the amount of off gas discharged from one adsorption tower during the desorption process is equivalent to the amount of off gas discharged from the off gas tank when the one adsorption tower starts the desorption process until another starts the desorption process.

Provided herein is a method for improving a gas recovery rate during generation of a high-purity gas. The method includes providing three or more adsorption towers filled with an adsorbent that adsorbs an adsorption target gas. Performing a pressure lowering equalization process in a first adsorption tower in which an adsorption process has been finished, and in a source gas supply state in which a source gas is supplied to at least a second adsorption tower in which a pressure increasing equalization process has been finished and the adsorption process is to be subsequently performed; and transferring a non-adsorbed gas from an upper portion of the first adsorption tower to the upper portion of the second adsorption tower, thereby performing an adsorption and pressure lowering equalization process in the first adsorption tower and an adsorption and pressure increasing equalization process in the second adsorption tower.

We provide a method for removing contaminants from a gas, comprising: alternating input of the gas between two or more beds of adsorbent particles that comprise zeolite SSZ-36, zeolite SSZ-39, or zeolite SSZ-45; wherein the gas contacts one of the beds during an adsorption and a tail gas is simultaneously vented from another of the beds by desorption; wherein a contacting pressure is from about 345 kPa to about 6895 kPa and produces a product gas containing no greater than about 2 mol % carbon dioxide, at least about 10 wppm water, at least about 65 mol % of methane recovered from the feed gas, and at least about 25 mol % of ethane recovered from the feed gas; and wherein the tail gas is vented from the feed end of the beds. We also provide a method for removing a contaminant from a gas, wherein the gas contains hydrogen sulfide.