A three-product PSA system which produces three product streams from a feed gas mixture comprising a light key component, at least one heavy key component, and at least one intermediate key component is described. The three-product PSA system produces a high pressure product stream enriched in the light key component, a low pressure tail gas stream enriched in the at least one heavy key component, and an intermediate pressure vent gas stream enriched in the at least one intermediate key component.

Adsorption towers are filled with adsorbents that adsorb methane gas in coal mine gas and perform a PSA cycle. For each of adsorption towers, a plurality of different pressure states of the internal pressure of the adsorption tower are set as an intermediate pressure state. As a pressure equalization step, an initial pressure equalization step of transferring the gas in one of the adsorption towers that is in a high pressure state to another one of the adsorption towers that is in an intermediate pressure state, and a final pressure equalization step of transferring the gas in one of the adsorption towers that is in the high pressure-side intermediate pressure state to another one of the adsorption towers that is in the low pressure state are performed.

The present disclosure relates to a pressure swing adsorption apparatus for high purity hydrogen purification from ammonia decomposition and a hydrogen purification method using the same, and more specifically, the pressure swing adsorption apparatus includes a plurality of adsorption towers including a guard bed unit and a hydrogen purification unit, in which each adsorption tower is packed with different adsorbents, to purify high purity hydrogen from mixed hydrogen gas produced after ammonia decomposition, make it easy to replace the adsorbent for ammonia removal, minimize the likelihood that the lifetime of the adsorbent in the hydrogen purification unit is drastically reduced by trace amounts of ammonia, efficiently recover hydrogen of the guard bed unit, thereby maximizing the hydrogen recovery rate compared to a conventional pressure swing adsorption process including a pretreatment unit and a hydrogen purification unit, and respond to a large change in ammonia concentration in the raw material.

Disclosed are methods for removing acid gas from a feed stream of natural gas including acid gas, methane and ethane. The methods include alternating input of the feed stream between at least two beds of adsorbent particles comprising zeolite SSZ-13 such that the feed stream contacts one of the at least two beds at a given time in an adsorption step and a tail gas stream is simultaneously vented from another of the at least two beds in a desorption step. The contact occurs at a feed pressure of from about 50 to about 1000 psia for a sufficient period of time to preferentially adsorb acid gas from the feed stream. A product gas stream is produced containing no greater than about 2 mol % carbon dioxide and at least about 65 mol % of methane recovered from the feed stream and at least about 25 mol % of ethane recovered from the feed stream. The feed stream is input at a feed end of each bed. The product gas stream is removed from a product end of each bed. The tail gas stream is vented from the feed end of each bed. The methods require lower vacuum power consumption and allow improved hydrocarbon recoveries compared with known methods.

Disclosed are methods for removing acid gas from a feed stream of natural gas including acid gas, methane and ethane. The methods include alternating input of the feed stream between at least two beds of adsorbent particles comprising zeolite SSZ-13 such that the feed stream contacts one of the at least two beds at a given time in an adsorption step and a tail gas stream is simultaneously vented from another of the at least two beds in a desorption step. The contact occurs at a feed pressure of from about 50 to about 1000 psia for a sufficient period of time to preferentially adsorb acid gas from the feed stream. A product gas stream is produced containing no greater than about 2 mol % carbon dioxide and at least about 65 mol % of methane recovered from the feed stream and at least about 25 mol % of ethane recovered from the feed stream. The feed stream is input at a feed end of each bed. The product gas stream is removed from a product end of each bed. The tail gas stream is vented from the feed end of each bed. The methods require lower vacuum power consumption and allow improved hydrocarbon recoveries compared with known methods.

A pressure swing adsorption (PSA) system and a PSA process including a PSA cycle schedule are disclosed. The PSA cycle schedule includes an unlimited number of equalization steps, no idle steps, no dead time and a minimum number of three PSA adsorbent beds assisted with two or more equalization tanks. The PSA system, process and cycle schedule include the following sequence of cycle steps: a feed step, two or more down equalization steps either between beds or between a bed and a tank, an optional forced cocurrent depressurization step coupled with a forced intermediary light end pressurization step, a countercurrent depressurization step, a light reflux step, two or more up equalization steps between beds or between a bed and a tank, an optional forced intermediary light end pressurization step coupled with the forced cocurrent depressurization step, and a light product pressurization step.

The invention relates to a method for regulating a unit for separating a gas stream, having P adsorbers, where P2, each following a PSA-type adsorption cycle with a phase time shift, the method involving the steps of operating the unit according to the nominal cycle when the required flow rate is equal to a nominal flow rate or optionally when the required flow rate is higher than the nominal flow rate, and operating the unit according to the reduced cycle when the required flow rate is lower than or equal to a predetermined flow rate, the predetermined flow rate being lower than the nominal flow rate.