Methods and systems for continuous pressure swing adsorption separation of a pressurized feed gas stream, the method including separating hydrocarbons heavier than methane from the pressurized feed gas stream to produce at least two product streams, a first product stream being substantially pure methane, and a second product stream being substantially comprised of components with a greater molecular weight than methane.

A multi-stage adsorptive gas separation process and system for separating at least a first component from a multi-component fluid mixture employs at least a first and second adsorption stage, for reducing overall steam and energy consumption for regeneration of an adsorbent material. In the adsorptive gas separation system, a first-stage adsorptive gas separation process and separator, and a second-stage adsorptive gas separation process and separator, each employ one regenerating stream, where the regenerating streams have different regeneration mediums.

A three-product PSA system which produces three product streams from a feed gas mixture comprising a light key component, at least one heavy key component, and at least one intermediate key component is described. The three-product PSA system produces a high pressure product stream enriched in the light key component, a low pressure tail gas stream enriched in the at least one heavy key component, and an intermediate pressure vent gas stream enriched in the at least one intermediate key component.

A system and method for removing volatile organic compounds and airborne odors utilizing an adsorber and a desorber having an adsorbent media circulated there between. Contaminated air is supplied to the adsorber and passed through in contact with the absorbent media; the contaminated media is transported to the desorber and passed through in contact with a stripping gas to remove the contaminants from the media. The cleaned media is returned to the adsorber in a continuous process. The rate of media transfer between the two units and the temperature and volume of the stripping gas provided to the desorber are controlled to maintain the concentration of contaminants in the stripping air to 50% of the lower explosive limit. The system includes a variable speed fan for delivering hot stripping gas in the form of heated ambient air and provides a thermal oxidizer for destroying the VOCs removed from the media.

A process for combusting coke from catalyst in partial burn mode is disclosed. The regenerator comprises two chambers. The bulk of the combustion is performed in a first chamber. Disengagement of the catalyst from gas is conducted in the second chamber. Heated gas with a low fraction of oxygen fluidizes catalyst in the second chamber.

Converting carbon sources that would otherwise be vented to the atmosphere or discarded as waste to one or more products. Carbon sources may be dilute carbon containing streams that are purified to from about 90 vol.-% to about 95 vol.-% carbon compound. In certain aspects, also disclosed are the processes for producing desirable products, such as ethylene, from industrial waste streams.

A three-product PSA system which produces three product streams from a feed gas mixture comprising a light key component, at least one heavy key component, and at least one intermediate key component is described. The three-product PSA system produces a high pressure product stream enriched in the light key component, a low pressure tail gas stream enriched in the at least one heavy key component, and an intermediate pressure vent gas stream enriched in the at least one intermediate key component.

Provided are apparatus and systems for performing a swing adsorption process. This swing adsorption process may involve passing an input feed stream through two swing adsorption systems as a purge stream to remove contaminants, such as water, from the respective adsorbent bed units. The wet purge product stream is passed to a solvent based gas treating system, which forms a wet hydrocarbon rich stream and a wet acid gas stream. Then, the wet hydrocarbon rich stream and the wet acid gas stream are passed through one of the respective swing adsorption systems to remove some of the moisture from the respective wet streams.

Process and apparatuses for purifying a feed stream containing CO.sub.2 and predominantly hydrogen are provided. In an embodiment, the process includes passing the feed stream through a multilayer adsorbent bed comprising a first adsorbent section, a second adsorbent section downstream from the first adsorbent section and a third adsorbent section downstream from the second adsorbent section. The first adsorbent section comprises an activated carbon layer, the second adsorbent section comprises a layer of molecular sieve of the faujasite structure type with a Si/Al atomic ratio of from 1.5 to 8.0 and the third adsorbent section comprises a layer of molecular sieve of the faujasite structure type with a Si/Al atomic ratio of from 1.0 to 1.5. At least one of N.sub.2, CO.sub.2, CH.sub.4 and CO is adsorbed from the feed stream and a purified hydrogen product is recovered from the multilayer adsorbent bed.

In various aspects, methods are provided for hydrogen production while reducing and/or mitigating emissions during various refinery processes that produce syngas, such as power generation. Syngas can be effectively separated to generate high purity carbon dioxide and hydrogen streams, while reducing and/or minimizing the energy required for the separation, and without needing to reduce the temperature of the flue gas. In various aspects, the operating conditions, such as high temperature, mixed metal oxide adsorbents, and cycle variations, for a pressure swing adsorption reactor can be selected to minimize energy penalties while still effectively capturing the CO.sub.2 present in syngas.