A mixing device, in particular bulk material mixing device, with at least one mixing container comprises a receiving region for receiving a material to be mixed, with at least one mixing unit which is configured for mixing the material to be mixed that is present in the mixing container, and with at least one lump breaker unit comprising at least one cutter element which protrudes into the mixing container, wherein the at least one lump breaker unit is arranged in a frontal region of the mixing container.

Apparatus (20) for injection of fluid into extrusion system components such as a preconditioner (24) or extruder (100) is provided, preferably as a composite assembly including a fluid injection valve (52) and an interconnected static mixer section (54). Alternately, use may be made of the fluid injection valve (52) or static mixer section (54) alone. The invention greatly simplifies the fluid injection apparatus used in extrusion systems, while giving more efficient absorption of thermal energy with a minimum of environmental contamination, and the ability to inject multiple streams into the extrusion systems.

A device for carrying out mechanical, chemical, and/or thermal processes in a housing (3), comprising mixing and cleaning elements (5) on at least two shafts (1, 2), the mixing and cleaning elements (5) on the shafts (1, 2) meshing with each other and being equipped with disk elements that include kneading bars. The number of disk elements including kneading bars is adjusted to the speed ratio between the shafts.

A method in which a stream of dry cementitious powder from a dry powder feeder passes through a dry cementitious powder inlet conduit to feed a first feed section of a fiber-slurry mixer. An aqueous medium stream passes through at least one aqueous medium stream conduit to feed a first mixing section the fiber-slurry mixer. A stream of reinforcing fibers passes from a fiber feeder through a reinforcing fibers stream conduit to feed a second mixing section of the fiber-slurry mixer. The stream of dry cementitious powder, aqueous medium stream, and stream of reinforcing fibers combine in the fiber-slurry mixer to make a stream of fiber-cement mixture which discharges through a discharge conduit at a downstream end of the mixer.

Continuous method including: mixing water and cementitous powder to form slurry; mixing the slurry and reinforcement fibers in a single pass horizontal continuous mixer to form fiber-slurry mixture, the mixer including an elongated mixing chamber having a reinforcement fiber inlet port, and upstream of the fiber inlet port is an inlet port to introduce water and cementitous powder together as one stream or at least two inlet ports to introduce water and dry cementitous powder separately as separate streams into the chamber, a rotating horizontal shaft/s within the chamber, part of the chamber for mixing the fibers and slurry and moving the fiber-slurry mixture to a mixture outlet; discharging the fiber-slurry mixture from the mixer outlet; forming and setting the fiber-slurry mixture on a moving surface; cutting the set mixture into fiber reinforced concrete panels and removing the panels from the moving surface.

Mixing kneader (1) for carrying out a continuous extraction in which, with the aid of an extractant, at least one component is released from an extraction material, the mixing kneader (1) comprising a working space (2), at least one shaft (14) extending in the working space (2), the at least one shaft (14) comprising shaft superstructures (11, 12, 29) in the form of kneading elements, wherein the shaft superstructures (11, 12, 29) of the at least one shaft (14) are configured to mesh during operation with the shaft superstructures (11, 12, 29) of at least one second shaft (14) or with stationary kneading elements (17) present in the mixing kneader (1), a first feed device (4) for feeding the extraction material into the mixing kneader (1), and a first discharge device (3) which lies substantially opposite the first feed device (4) and discharges the extraction residue, is intended to be characterized by a second feed device (6) for feeding the extractant, wherein this second feed device (6) is arranged substantially opposite the first feed device (4), further characterized by a second discharge device (5) for discharging the extract solution, wherein the second discharge device (5) is arranged substantially opposite the first discharge device (3), wherein the second discharge device (5) comprises a device for mechanical separation.

Mixing kneader (1) for carrying out a continuous extraction in which, with the aid of an extractant, at least one component is released from an extraction material, the mixing kneader (1) comprising a working space (2), at least one shaft (14) extending in the working space (2), the at least one shaft (14) comprising shaft superstructures (11, 12, 29) in the form of kneading elements, wherein the shaft superstructures (11, 12, 29) of the at least one shaft (14) are configured to mesh during operation with the shaft superstructures (11, 12, 29) of at least one second shaft (14) or with stationary kneading elements (17) present in the mixing kneader (1), a first feed device (4) for feeding the extraction material into the mixing kneader (1), and a first discharge device (3) which lies substantially opposite the first feed device (4) and discharges the extraction residue, is intended to be characterized by a second feed device (6) for feeding the extractant, wherein this second feed device (6) is arranged substantially opposite the first feed device (4), further characterized by a second discharge device (5) for discharging the extract solution, wherein the second discharge device (5) is arranged substantially opposite the first discharge device (3), wherein the second discharge device (5) comprises a device for mechanical separation.

An extruder (100) for comestible material comprises a tubular barrel (104) and one or more elongated, axially rotatable, helically flighted screws (120, 122) within the barrel (104), where the barrel (104) has a delivery opening (114a). The extruder barrel (104) is equipped with an assembly (22) for delivery of fluid to the interior thereof, including a static mixing section (54) operable to blend the steam and water to create a blended mixture; the blended mixture is delivered to the barrel opening (114a) by means of a conveying assembly (84, 86) having a pipe assembly (86) with an outlet in communication with the barrel opening (114a); the pipe assembly (86) and opening (114a) have diameters less than maximum internal diameter of the static mixer casing (72).

A method for extruding a comestible material comprises the steps of passing comestible material into an extruder (100) with rotation of the extruder screw(s) (120, 122) and delivery of fluid comprising steam and water into an opening (114a) of the extruder barrel (104). The fluid delivery step comprises separately directing individual quantities of steam and water into the casing (72) of a static mixing section (54), and blending the steam and water to create a blended mixture, and then delivering the blended mixture into the barrel (114a). The blended mixture is delivered to the barrel opening (114a) by means of a conveying assembly (84, 86) having a pipe assembly (86) with an outlet in communication with the barrel opening (114a); the pipe assembly (86) and opening (114a) have diameters less than maximum internal diameter of the static mixer casing (72).

Apparatus (20) for injection of fluid into extrusion system components such as a preconditioner (24) or extruder (100) is provided, preferably as a composite assembly including a fluid injection valve (52) and an interconnected static mixer section (54). Alternately, use may be made of the fluid injection valve (52) or static mixer section (54) alone. The invention greatly simplifies the fluid injection apparatus used in extrusion systems, while giving more efficient absorption of thermal energy with a minimum of environmental contamination, and the ability to inject multiple streams into the extrusion systems.