B01J23/85

Hydroprocessing catalyst for the reduction of metals and sulfur in heavy feeds

A catalyst comprising a carrier and a metals component impregnated in the carrier, the carrier comprising alumina; and the metals component comprising a first metals fraction and a second metals fraction, the first metals fraction comprising at least one metal selected from chromium, molybdenum, or tungsten, and the second metals fraction comprising at least two metals selected from cobalt, rhodium, iridium, nickel, palladium, or platinum, wherein the catalyst has a first pore volume of 0.28 to 0.45 mL/g for pores having a pore diameter of 12 nm to less than 16 nm, and a second pore volume of 0.15 to 0.28 mL/g for pores of 2.0 nm to less than 12.0 nm.

Process for the preparation of a catalyst which can be used in hydrotreatment and hydroconversion

A process for the preparation of a catalyst from a catalytic precursor comprising a support based on alumina and/or silica-alumina and/or zeolite and comprising at least one element of group VIB and optionally at least one element of group VIII, by impregnation of said precursor with a solution of a C1-C4 dialkyl succinate. An impregnation step for impregnation of said precursor which is dried, calcined or regenerated, with at least one solution containing at least one carboxylic acid other than acetic acid, then maturing and drying at a temperature less than or equal to 200° C., optionally a heat treatment at a temperature lower than 350° C., followed by an impregnation step with a solution containing at least one C1-C4 dialkyl succinate followed by maturing and drying at a temperature less than 200° C. without subsequent calcination step. The catalyst is used in hydrotreatment and/or hydroconversion.

Process for the preparation of a catalyst which can be used in hydrotreatment and hydroconversion

A process for the preparation of a catalyst from a catalytic precursor comprising a support based on alumina and/or silica-alumina and/or zeolite and comprising at least one element of group VIB and optionally at least one element of group VIII, by impregnation of said precursor with a solution of a C1-C4 dialkyl succinate. An impregnation step for impregnation of said precursor which is dried, calcined or regenerated, with at least one solution containing at least one carboxylic acid other than acetic acid, then maturing and drying at a temperature less than or equal to 200° C., optionally a heat treatment at a temperature lower than 350° C., followed by an impregnation step with a solution containing at least one C1-C4 dialkyl succinate followed by maturing and drying at a temperature less than 200° C. without subsequent calcination step. The catalyst is used in hydrotreatment and/or hydroconversion.

HYDRODEOXYGENATION OF OXYGENATED POLYMERS TO LIQUID HYDROCARBONS

Process are disclosed for converting plastics, and especially thermoplastic oxygenated polymers, by hydrodeoxygenation (HDO) to hydrocarbons, such as aromatic hydrocarbons including benzene, toluene, ethylbenzene, and xylene isomers. These hydrocarbons may be recovered as chemicals and/or fuels, depending on the particular chemical structures of the starting materials, including the presence of oxygen in the polymer backbones. Advantageously, using a sufficiently active catalyst, only moderate conditions, such as in terms of hydrogen partial pressure, are required, in comparison to known hydrotreating processes. This leads to the formation, with fewer non-selective side reactions, of desired liquid hydrocarbons from substantially all carbon in the oxygenated polymer, as well as water from substantially all oxygen in the oxygenated polymer. In some cases, the liquid hydrocarbons obtained are platform chemicals that can be used for a number of specialized purposes. For example, they may be converted to monomers for regenerating the oxygenated polymer or otherwise for producing a different polymer.

HYDRODEOXYGENATION OF OXYGENATED POLYMERS TO LIQUID HYDROCARBONS

Process are disclosed for converting plastics, and especially thermoplastic oxygenated polymers, by hydrodeoxygenation (HDO) to hydrocarbons, such as aromatic hydrocarbons including benzene, toluene, ethylbenzene, and xylene isomers. These hydrocarbons may be recovered as chemicals and/or fuels, depending on the particular chemical structures of the starting materials, including the presence of oxygen in the polymer backbones. Advantageously, using a sufficiently active catalyst, only moderate conditions, such as in terms of hydrogen partial pressure, are required, in comparison to known hydrotreating processes. This leads to the formation, with fewer non-selective side reactions, of desired liquid hydrocarbons from substantially all carbon in the oxygenated polymer, as well as water from substantially all oxygen in the oxygenated polymer. In some cases, the liquid hydrocarbons obtained are platform chemicals that can be used for a number of specialized purposes. For example, they may be converted to monomers for regenerating the oxygenated polymer or otherwise for producing a different polymer.

Photocatalyst layer, photocatalyst, and method for manufacturing photocatalyst
11213852 · 2022-01-04 · ·

Provided is a photocatalyst layer that improves the photocatalytic performance while suppressing detachment of photocatalyst particles. The photocatalyst layer has a front surface and a rear surface on the opposite side of the front surface. The photocatalyst layer includes photocatalyst particles and a binder. The photocatalyst layer has a first region containing the photocatalyst particles and a second region containing the binder and not containing the photocatalyst particles. The photocatalyst particles include tungsten oxide particles. The photocatalyst particles have contact points being in contact with the rear surface. The ratio of the thickness of the second region to the number-average secondary particle diameter of the photocatalyst particles is 0.20 or more and 0.80 or less.

Photocatalyst layer, photocatalyst, and method for manufacturing photocatalyst
11213852 · 2022-01-04 · ·

Provided is a photocatalyst layer that improves the photocatalytic performance while suppressing detachment of photocatalyst particles. The photocatalyst layer has a front surface and a rear surface on the opposite side of the front surface. The photocatalyst layer includes photocatalyst particles and a binder. The photocatalyst layer has a first region containing the photocatalyst particles and a second region containing the binder and not containing the photocatalyst particles. The photocatalyst particles include tungsten oxide particles. The photocatalyst particles have contact points being in contact with the rear surface. The ratio of the thickness of the second region to the number-average secondary particle diameter of the photocatalyst particles is 0.20 or more and 0.80 or less.

METHOD FOR MANUFACTURING CATALYSTS WITH REDUCED ATTRITION
20220339607 · 2022-10-27 · ·

The present invention discloses an inventive method for manufacturing a catalyst using alloy granules having a high-Ni content. The inventive method may include providing alloy granules comprising aluminum and nickel, and treating the alloy granules with an alkaline solution to form the catalyst. A content of the nickel in the alloy granules may be within a range of about 43 wt % to about 60 wt %. The alloy granules may have effective diameters within a range of about 1 mm to about 10 mm. The catalyst may have an attrition value of less than about 7.0%.

HYDROTREATING CATALYST WITH A TITANIUM CONTAINING CARRIER AND ORGANIC ADDITIVE

Disclosed is a catalyst for use in hydrotreating hydrocarbon feedstocks and methods of making the same catalyst. Specifically, a catalyst is disclosed comprises at least one Group VIB metal component, at least one Group VIII metal component, an organic additive resulting in a C-content of the final catalysts of about 1 to about 30 wt % C, and preferably about 1 to about 20 wt % C, and more preferably about 5 to about 15 wt % C and a titanium-containing carrier component, wherein the amount of the titanium component is in the range of about 3 to about 60 wt %, expressed as an oxide (TiO.sub.2) and based on the total weight of the catalyst. The titanium-containing carrier is formed by co-extruding or precipitating a titanium source with a Al.sub.2O.sub.3 precursor to form a porous support material primarily comprising Al.sub.2O.sub.3 or by impregnating a titanium source onto a porous support material primarily comprising Al.sub.2O.sub.3. Special preference is given to alumina and alumina containing up to and no more than 1 wt % of silica, preferably no more than 0.5 wt % based on the total weight of the support (dry base)

Method for manufacturing catalysts with reduced attrition
11439988 · 2022-09-13 · ·

The present invention discloses an inventive method for manufacturing a catalyst using alloy granules having a high-Ni content. The inventive method may include providing alloy granules comprising aluminum and nickel, and treating the alloy granules with an alkaline solution to form the catalyst. A content of the nickel in the alloy granules may be within a range of about 43 wt % to about 60 wt %. The alloy granules may have effective diameters within a range of about 1 mm to about 10 mm. The catalyst may have an attrition value of less than about 7.0%.