Patent classifications
B01J29/405
Zeolite monolith compositions and methods for the catalytic cracking of alkanes
Porous zeolite monolith compositions for the catalytic cracking of alkanes. The compositions may be prepared layer by layer using a 3D printer such that the compositions comprise a plurality of micropores and a plurality of mesopores and may be characterized by macro-meso-microporosity.
BIO-BASED ETHYLENE FOR THE PRODUCTION OF BIO-BASED POLYMERS, COPOLYMERS, AND OTHER BIO-BASED CHEMICAL COMPOUNDS
Bio-based ethanol, such as ethanol produced from lignocellulosic materials, for example, is processed to produce bio-based ethylene, which can then be processed further to produce other bio-based materials including bio-based polymers and copolymers, including bio-based polyethylene, bio-based α-olefins, bio-based 1,2-diols, as well as other compounds.
Multi-functional composite catalyst materials and methods of synthesizing the catalyst materials
A multi-functional composite catalyst includes a catalyst support material, a preformed catalyst material at least partially secured in the catalyst support, and at least one catalytically active compound supported by the catalyst support, the preformed catalyst material, or both. The catalyst support material may include fumed silica, alumina, fumed alumina, fumed titania, or combinations of these. A catalytic activity of the catalytically active compound may be different than a catalytic activity of the preformed catalyst material. The composite catalyst may be catalyst for producing propene from 2-butene and may include a zeolite as the preformed catalyst material and a metal oxide, such as tungsten oxide, as the catalytically active material. A method of making the composite catalyst may include aerosolizing a catalyst precursor mixture that includes a preformed catalyst material, catalyst support precursor, and catalytically active compound precursor, and drying the aerosolized catalyst precursor mixture.
Steam-enhanced catalytic cracking of hydrocarbons to produce light olefins
A steam-assisted catalytic cracking process for a hydrocarbon feed is provided. The process includes: introducing the hydrocarbon feed, a fluid catalytic cracking (FCC) catalyst, and steam to a FCC reactor with a mass ratio of steam to hydrocarbon feed between 0.05 and 1.0; cracking the hydrocarbon feed in the presence of the FCC catalyst and steam to produce a cracked hydrocarbon feed and spent FCC catalyst, the spent FCC catalyst comprising coke deposits and hydrocarbon deposits; stripping the hydrocarbon deposits from the spent FCC catalyst with steam in a stripper to obtain a hydrocarbon-stripped spent FCC catalyst; regenerating the hydrocarbon-stripped spent FCC catalyst in a regenerator by subjecting the stripped spent FCC catalyst to heat in the presence of oxygen to combust the coke deposits on the stripped spent FCC catalyst and produce a regenerated FCC catalyst; recycling the regenerated FCC catalyst.
COMPOSITE CATALYST FOR POLYOLEFIN DEPOLYMERIZATION
Catalytic compositions for depolymerizing polyolefin-based waste material into useful petrochemical products and methods of use are described. The compositions are a composite of at least one zeolite catalyst with one or more co-catalyst(s) that is a solid inorganic material. These composite catalysts, along with heat, are used to both increase the depolymerization reaction rate of the feed streams and suppress poisoning effects of non-polyolefin polymers that may be present. This results in a shorter residence time in the depolymerization unit and more efficient process.
Zeolite with rare earth element-substituted framework and method for producing same, and NOx adsorber, selective catalytic reduction catalyst and automobile exhaust gas catalyst comprising same
It is intended to provide a novel zeolite with a rare earth element-substituted framework which has a higher amount of NOx adsorbed and a method for producing the same, and a NOx adsorption member and a catalyst for automobile exhaust gas, etc. comprising the same. The present invention provides a zeolite with a rare earth element-substituted framework, comprising at least a zeolite and at least one rare earth element selected from the group consisting of Ce, La, Nd and Pr, wherein a content ratio of the rare earth element is 1 to 15% by mass in total based on the total amount, and one or some of Al and/or Si atoms constituting the framework of the zeolite are replaced with the rare earth element.
PRODUCTION OF HIGH YIELDS OF LIGHT OLEFINS FROM HEAVY HYDROCARBONS
A process for conversion of hydrocarbon feedstock into lighter olefins of C.sub.2 to C.sub.4 carbons, the process comprising of cracking the hydrocarbon feedstock in a reactor in the presence of a catalyst. The catalyst for short contact time catalytic cracking process of heavy hydrocarbons having contact time less than 1 second to produce light olefins of C.sub.2 to C.sub.4 carbon in the range of 40 to 60 wt % on fresh feed basis in a fluidized bed reactor which is concentric downflow reactor in presence of catalyst consisting of ultra-stable Y zeolite in the range of 5-10 wt %, 4 to 8 wt % of pentasil zeolite, 2.5-5 wt % of bottom selective material, 0.5-2 wt % of rare earth and 75-88 wt % of support material.
Modified zeolites that include titanium-containing organometallic moieties and methods for making such
Disclosed herein are modified zeolites and methods for making modified zeolites. In one or more embodiments disclosed herein, a modified zeolite may include a microporous framework including a plurality of micropores having diameters of less than or equal to 2 nm. The microporous framework may include at least silicon atoms and oxygen atoms. The modified zeolite may further include organometallic moieties each bonded to a nitrogen atom of a secondary amine functional group including a nitrogen atom and a hydrogen atom. The organometallic moieties may include a titanium atom that is bonded to the nitrogen atom of the secondary amine functional group. The nitrogen atom of the secondary amine function group may bridge the titanium atom of the organometallic moiety and a silicon atom of the microporous framework.
Modified zeolites that include zirconium-containing organometallic moieties and methods for making such
Disclosed herein are modified zeolites and methods for making modified zeolites. In one or more embodiments disclosed herein, a modified zeolite may include a microporous framework including a plurality of micropores having diameters of less than or equal to 2 nm. The microporous framework may include at least silicon atoms and oxygen atoms. The modified zeolite may further include organometallic moieties each bonded to a nitrogen atom of a secondary amine functional group including a nitrogen atom and a hydrogen atom. The organometallic moieties may include a zirconium atom that is bonded to the nitrogen atom of the secondary amine functional group. The nitrogen atom of the secondary amine function group may bridge the zirconium atom of the organometallic moiety and a silicon atom of the microporous framework.
Fluidized catalytic cracking processes and additives for improving gasoline yield and quality
A fluid catalytic cracking catalyst composition (FCC catalyst composition) includes an FCC catalyst and from 1 wt.% to 30 wt.% aromatization-promoting FCC additive. The FCC catalyst includes a USY zeolite, and the aromatization-promoting FCC additive is an MFI zeolite modified with an aromatization compound. The aromatization compound is a metal or metal oxide that includes a metal element from periods 4-6 of the IUPAC periodic table. A method for upgrading a hydrocarbon feed includes contacting the hydrocarbon feed with the FCC catalyst composition at reaction conditions sufficient to upgrade at least a portion of the hydrocarbon feed.