A process for dehydrating methanol to dimethyl ether product in the presence of an aluminosilicate zeolite catalyst and a promoter selected from (i) aldehyde of formula R.sup.1CHO (Formula I) in which R.sup.1 is hydrogen, a C.sub.1-C.sub.11 alkyl group or a C.sub.3-C.sub.11 alkyl group in which 3 or more carbon atoms are joined to form a ring; or (ii) acetal derivative of an aldehyde of Formula I; and the molar ratio of promoter to methanol is maintained at 0.1 or less.

Processes are provided for preparing molecular sieves for use as catalysts. The process involves preparing a synthesis mixture for the molecular sieve wherein the synthesis mixture includes a morphology modifier which may be selected from cationic surfactants having a single quaternary ammonium group comprising at least one hydrocarbyl group having at least 12 carbon atoms, nonionic surfactants, anionic surfactants, sugars, and combinations thereof.

A process for dehydrating methanol to dimethyl ether using a Brønsted acid catalyst which is a 1-dimensional or a 3-dimensional aluminosilicate zeolite or a heteropolyacid, and a promoter of Formula I C.sub.nH.sub.(2n+1)CO.sub.2CH.sub.3 wherein n=1 to 11 or Formula II C.sub.mH.sub.2m(CO.sub.2CH.sub.3).sub.2 wherein m=2 to 7 and the molar ratio of promoter to methanol is maintained at less than 1.

A process for dehydrating methanol to dimethyl ether product in the presence of a solid Brønsted acid catalyst which is an aluminosilicate zeolite or a heteropolyacid and a promoter which is (i) a ketone of formula R.sup.1COR.sup.2 (Formula I) in which R.sup.1 and R.sup.2 are identical or different and are each a C.sub.1-C.sub.11 alkyl group and furthermore R.sup.1 and R.sup.2 together with the carbonyl carbon atom to which they are bonded may form a cyclic ketone; or (ii) a ketal derivative of a ketone of Formula I; and the molar ratio of promoter to methanol is maintained at 0.5 or less.

Process for preparing a catalyst composition containing a modified crystalline aluminosilicate and a binder, wherein the catalyst composition comprises from 5 to 95% by weight of crystalline aluminosilicate as based on the total weight of the catalyst composition, the process being remarkable in that it comprises a step of steaming said crystalline aluminosilicate: at a temperature ranging from 100° C. to 380° C.; under a gas phase atmosphere containing from 5 wt % to 100 wt % of steam; at a pressure ranging from 2 to 200 bars; at a partial pressure of H.sub.2O ranging from 2 to 200 bars; and said steaming being performed during at least 30 min and up to 144 h;
and in that the process also comprises a step of shaping, or of extruding, the crystalline aluminosilicate with a binder, wherein the binder is selected to comprise at least 85 wt % of silica as based on the total weight of the binder, and less than 1000 ppm by weight as based on the total weight of the binder of aluminium, gallium, boron, iron and/or chromium.

The present invention pertains to the use of mesoporous ZSM-22 zeolite in a process for the cracking or conversion of a feed comprised of hydrocarbons, such as, for example, that obtained from the processing of crude petroleum, to a mixture high in propylene. Further, the present invention concerns the field of fluid catalytic cracking (FCC) processes and relates to the preparation and employment of additives based on zeolites having increased mesoporosity, such as altered ZSM-22. More particularly the present invention discloses a process for improving the production of propylene in FCC units.

Systems and methods for production of consistently-sized ZSM-22 zeolite catalyst crystals, a method including preparing an aluminate solution; preparing a silica solution; mixing the aluminate solution and the silica solution to form a zeolite-forming solution; heating the zeolite solution with microwave irradiation in a first, a second, a third, and a fourth distinct isothermal stage to produce the consistently-sized ZSM-22 zeolite catalyst crystals within a pre-selected crystal size range using a non-ionic surfactant.

Systems and methods are provided for conversion of a combined feed of oxygenates (such as methanol or dimethyl ether) and olefins to a high octane naphtha boiling range product with a reduced or minimized aromatics content. The oxygenate conversion can be performed under conditions that reduce or minimize hydrogen transfer. Optionally, a catalyst that further facilitates formation of branched paraffins can be used, such as a catalyst that has some type of 12-member ring site available on the catalyst surface.

Process for preparing a catalyst composition containing a modified crystalline aluminosilicate and a binder, wherein the catalyst composition comprises from 5 to 95% by weight of crystalline aluminosilicate as based on the total weight of the catalyst composition, the process being remarkable in that it comprises a step of steaming said crystalline aluminosilicate: at a temperature ranging from 100 C. to 380 C.; under a gas phase atmosphere containing from 5 wt % to 100 wt % of steam; at a pressure ranging from 2 to 200 bars; at a partial pressure of H.sub.2O ranging from 2 to 200 bars; and said steaming being performed during at least 30 min and up to 144 h;
and in that the process also comprises a step of shaping, or of extruding, the crystalline aluminosilicate with a binder, wherein the binder is selected to comprise at least 85 wt % of silica as based on the total weight of the binder, and less than 1000 ppm by weight as based on the total weight of the binder of aluminium, gallium, boron, iron and/or chromium.

The present invention provides a process for preparing a zeolite by hydrothermal heating of silica precursor and alumina precursor along with a combination of two structure-directing organic templates, N,N-dimethyl formamide and 1,6-diaminohexane in the presence of an alkali. The use of two structure-directing organic templates, not only reduces the crystallization time but also enables the preparation of more catalytically active ZSM-22 of submicron crystallite size. The present invention also provides a process of preparing a noble metal containing zeolite catalyst for hydroisomerization of long chain n-paraffins.