A catalyst material comprising 10-ring zeolite crystallites with one-dimensional non-intersecting channels wherein, the crystallites have an average length of less than 150 nm. The catalysts are useful in a method for producing hydrocarbons by reaction of oxygenates over said catalysts.

The present invention provides a process for preparing a zeolite by hydrothermal heating of silica precursor and alumina precursor along with a combination of two structure-directing organic templates, N,N-dimethyl formamide and 1,6-diaminohexane in the presence of an alkali. The use of two structure-directing organic templates, not only reduces the crystallization time but also enables the preparation of more catalytically active ZSM-22 of submicron crystallite size. The present invention also provides a process of preparing a noble metal containing zeolite catalyst for hydroisomerization of long chain n-paraffins.

The present invention pertains to the use of mesoporous ZSM-22 zeolite in a process for the cracking or conversion of a feed comprised of hydrocarbons, such as, for example, that obtained from the processing of crude petroleum, to a mixture high in propylene. Further, the present invention concerns the field of fluid catalytic cracking (FCC) processes and relates to the preparation and employment of additives based on zeolites having increased mesoporosity, such as altered ZSM-22. More particularly the present invention discloses a process for improving the production of propylene in FCC units.

A feed mixture comprising at least one C.sub.3 olefin and/or at least one C.sub.4 olefin may be contacted with a zeolite catalyst under oligomerization reaction conditions to form a product mixture comprising a plurality of olefin oligomers. The zeolite catalyst, optionally with one or more further modifications, may be selected for operability at high WHSV values that may produce at least C.sub.12 olefins in the product mixture having an average branching index of about 2.2 or less, such as about 1.3 to about 2.0. Under suitable conditions, C.sub.10-C.sub.13 olefins may comprise at least about 25% of the product mixture, based on total olefin oligomers. Percentage conversion of the at least one C.sub.3 olefin and/or at least one C.sub.4 olefin may impact the average branching index of C.sub.12 olefin oligomers and selectivity for C.sub.10-C.sub.13 olefin oligomers. An amount of C.sub.4 olefin in the feed mixture may produce a targeted selectivity for C.sub.12 olefins.

A method for preparing liquid fuel by direct conversion of syngas uses the syngas as reaction raw material and conducts a catalytic conversion reaction on a fixed bed or a moving bed. The catalyst is a composite catalyst formed by compounding component I and component II in a mechanical mixing mode. The active ingredient of the component I is a metal oxide, and the component II is at least one of zeolites with one-dimensional ten-membered ring porous channels; and a weight ratio of the active ingredient in the component I to that in the component II is 0.1-20. The reaction process has high product yield and selectivity. The selectivity for liquid fuel composed of C.sub.5-C.sub.11 can reach 50-80%. The selectivity for aromatic hydrocarbon is less than 40% in C.sub.5-C.sub.11, while the selectivity for methane side product is less than 15%.

A method to make a phosphorus modified zeolite can include providing a zeolite including at least one ten member ring in the structure, steaming the zeolite, mixing the zeolite with one or more binders and shaping additives, and then shaping the mixture. The method can include making a ion-exchange. The shaped mixture can be steamed. Phosphorous can be introduced on the catalyst to introduce at least 0.1 wt % of phosphorus, such as be dry impregnation or chemical vapor deposition. A metal, such as calcium, can be introduced. The catalyst can be washed, calcinated, and then steamed. The steaming severity (X) can be at least about 2. The catalyst can be steamed at a temperature above 625 C., such as a temperature ranging from 700 to 800 C. The catalyst can be used in alcohol dehydration, olefin cracking, MTO processes, and alkylation of aromatics by alcohols with olefins and/or alcohols.

The present invention relates to a process for the preparation of a zeolitic material comprising YO.sub.2 in its framework structure, wherein Y stands for a tetravalent element, wherein said process comprises the steps of: (1) providing a mixture comprising one or more sources for YO.sub.2, one or more fluoride containing compounds, and one or more structure directing agents; (2) crystallizing the mixture obtained in step (1) for obtaining a zeolitic material comprising YO.sub.2 in its framework structure;
wherein the mixture provided in step (1) and crystallized in step (2) contains 35 wt.-% or less of H.sub.2O based on 100 wt.-% of YO.sub.2 contained in the mixture provided in step (1) and crystallized in step (2), as well as to a zeolitic material comprising YO.sub.2 in its framework structure obtainable and/or obtained according to said process, and to a zeolitic material per se comprising SiO.sub.2 in its framework structure, wherein in the .sup.29Si MAS NMR spectrum of the as-synthesized zeolitic material the ratio of the total integration value of the peaks associated to Q3 signals to the total integration value of the peaks associated to Q4 signals is in the range of from 0:100 to 20:80, including the use of the aforementioned zeolitic materials.

The present invention relates to a novel process for preparing a phosphorus-containing catalyst, in which a steam treatment of the catalyst is effected, and to the catalyst obtainable thereby, and to the use thereof in a process for preparing olefins from oxygenates. The steam treatment of the catalyst typically precedes modification of the catalyst with a phosphorus compound.

Systems and methods are provided for modifying the composition of the conversion catalyst in a reactor for oxygenate conversion during conversion of an oxygenate feed to allow for adjustment of the slate of conversion products. The modification of the conversion catalyst can be performed by introducing a substantial portion (relative to the amount of catalyst inventory in the reaction system) of make-up catalyst having a distinct composition relative to the conversion catalyst in the reaction system. Introducing the distinct composition of make-up catalyst can modify the composition of the conversion catalyst in the reactor to allow for changes in the resulting product slate. By introducing the distinct catalyst composition, the conversion catalyst in the reactor can correspond to a different composition of catalyst than the overall average catalyst composition within the catalyst inventory in the reaction system.

A feed mixture comprising at least one C.sub.3 olefin and/or at least one C.sub.4 olefin may be contacted with a zeolite catalyst under oligomerization reaction conditions to form a product mixture comprising a plurality of olefin oligomers comprising C.sub.12 and/or C.sub.16 olefin oligomers having an average branching index, as measured by gas chromatography, of about 2.2 or less, such as about 1.3 to about 2.0. The olefin oligomers may be contacted with a syngas mixture comprising carbon monoxide and hydrogen in the presence of a hydroformylation catalyst to form a hydroformylation reaction product, which may be subsequently reduced to form a plurality of branched alcohols. The branched alcohols, in turn, may be converted into an amphiphilic compound, such as a plurality of branched alcohol sulfates.