The invention relates to Quench box assembly comprising quench pipe and quench box, to mix quench gas and vapor-liquid effluent from previous catalyst bed to achieve equilibrium temperature before entering the next bed. The quench pipe is in the form of ring having aperture while quench box consists of swirling section and a mixing chamber. The swirling section consists of inclined baffles to provide swirling action to incoming stream and the turbulence created by the swirling action increases the heat transfer rate thus requiring the smaller reactor volume to attain equilibrium temperature. The perforated plate being open from all the sides allowing the liquid to flow uniformly from all directions thus providing uniform distribution on the distributor tray. Hence, eliminates the requirement of rough liquid distributor before the distribution tray.

In at least one embodiment, a reactor includes a reactor body. A first internal heat exchanger and a second internal heat exchanger are within the reactor body. One or more slabs of one or more static inserts are disposed between the first internal heat exchanger and the second internal heat exchanger. A plurality of flow paths is defined between the plurality of flow channels of the first internal heat exchanger and the plurality of flow channels of the second internal heat exchanger. Each static insert is configured to rotate or translate a flow path so that on average, the existing boundary layers formed in the first heat exchanger are moved away from the channel walls by a distance of equal or greater than the thickness of the boundary layers at the exit of the first heat exchanger.

In one embodiment, a reactor includes a reactor body and a reactor head. The reactor head has a reactor head body and one or more inlets disposed tangentially to the reactor head body. In one embodiment, a polymerization process for forming polymer includes introducing in a first direction a stream including a monomer. The stream and a catalyst system are flowed in a second direction through at least one internal heat exchanger. The second direction is substantially orthogonal to the first direction. The reaction zone includes at least one internal heat exchanger. At least a portion of the monomer of the stream is polymerized in the reaction zone to produce a polymer product. The polymer product is recovered from the reaction zone.

Processes and systems for the production of heavy isoparaffinic hydrocarbons include feeding hydrogen and a mixed isoolefin stream, including C8-C12 olefins, isoolefins, and oligomers, and C8-C12+ hydrogenated hydrocarbons to a trickle-bed reactor system. The hydrogen and mixed isoolefin are reacted over a hydrogenation catalyst, producing a liquid effluent comprising hydrogenated hydrocarbons and unreacted olefins and oligomers, and a vapor effluent comprising hydrogenated hydrocarbons, hydrogen and unreacted olefins and oligomers. The liquid effluent is fed to a first heat exchanger, producing a cooled liquid effluent stream, which is combined with the vapor effluent, producing a mixed phase effluent. The mixed phase effluent is cooled in a second heat exchanger, producing a partially condensed effluent, which is fed to a drum, producing a vent stream, a hydrogenated product stream having greater than 95 wt % C8-C12 saturated hydrocarbons, and a hydrogenated recycle stream. The hydrogenated product stream may be provided to downstream blending systems.

A submerged propylene hydration micro-interface strengthening reaction system and a method are proposed. The system includes a reactor, a first micro-interface generator and a second micro-interface generator. Through the micro-interface generators, the propylene is broken to form micron-scale bubbles, which are mixed with reactants and deionized water to form a gas-liquid emulsion, so as to increase a phase boundary area between gas and liquid phases, and achieve a strengthening mass transfer effect under a lower preset operating condition. The micro-scale bubbles can be fully mixed with the deionized water to from a gas-liquid emulsion. By fully mixing gas and liquid phases, it can ensure that the deionized water in the system is in full contact with propylene, and they are fully in contact with the catalyst, which effectively improves the efficiency of preparing isopropanol.

The present invention relates to multi-bed catalytic reactor with a cylindrical shape comprising a mixing device mounted between two catalyst beds in the reactor, said mixing device comprises connected pipe segments forming mixing section and discharging section.

A multi-tubular chemical reactor includes an igniter for the initiation of gas phase exothermic reaction within the gas phase reaction zones of the tubular reactor units. In accordance with the present disclosure, there is provided a multi-tubular chemical reactor comprising a plurality of spaced-apart reactor units, each reactor unit comprising an elongate tube having a wall with internal and external surfaces, an inlet at one end and an outlet at the opposing end, the wall enclosing a gaseous flow passageway at least a portion of which defines a gas phase reaction zone, the multi-tubular chemical reactor can include at least one igniter for initiation of at least one gas phase exothermic reaction within a gas phase reaction zone of a reactor unit.

In an aspect, the present disclosure provides a method for the oxidative coupling of methane to generate hydrocarbon compounds containing at least two carbon atoms (C.sub.2+ compounds). The method can include mixing a first gas stream comprising methane with a second gas stream comprising oxygen to form a third gas stream comprising methane and oxygen and performing an oxidative coupling of methane (OCM) reaction using the third gas stream to produce a product stream comprising one or more C.sub.2+ compounds.

In a method of hydroprocessing, hydrogen gas for the hydroprocessing reaction is combined with a liquid feed composition comprising a feedstock to be treated and a diluent to form a feed stream, at least a portion of the hydrogen gas being dissolved in the liquid feed composition of the feed stream, with non-dissolved hydrogen gas being present in the feed stream in an amount of from 1 to 70 SCF/bbl of the liquid feed composition. The feed stream is contacted with a hydroprocessing catalyst, within a reactor while maintaining a liquid mass flux within the reactor of at least 5000 lb/hr.Math.ft.sup.2 to form a hydroprocessed product.

Hydroprocessing reactor internals height reduction is achieved by placing a mixing chamber above the collection tray. The mixing chamber has spillways on the top (top spillways) and the side of the mixing chamber (side spillways) for fluid entry. The design of the spillways has a significant impact on pressure drop. The pressure drop is reduced by having wide shallow spillways rather than narrow and deep spillways without impacting mixing performance. With both side and top spillways, the height of the mixing chamber can be reduced significantly with minimal impact on fluid mixing and pressure drop.