A device configured to be interposed between a lower layer and an upper layer of particles arranged inside a cylindrical shell, thereby limiting or preventing the migration of particles between the layers.

In one aspect, the disclosure relates to processes for production of ammonia and hydrogen under low reaction severity using as reactants nitrogen and at least one C1-C4 hydrocarbon, e.g., methane. The disclosed processes are carried out using a heterogeneous catalyst comprising a metal selected from Group 7, Group 8, Group 9, Group 10, Group 11, and combinations thereof; wherein the metal is present in an amount from about 0.1 wt % to about 20 wt % based on the total weight of the heterogeneous catalyst; and a metal oxide support. The processes can be carried out at about ambient pressure and at a heterogeneous catalyst temperature of from about 50° C. to about 250° C. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

A method of testing a catalyst in a reactor comprises supplying a feedstock into an upstream end of the reactor and arranging an annular basket within the reactor at a downstream position in the reactor, the annular basket having a central aperture for receiving the flow of feedstock and plurality of stacked layers separated by fluid permeable material, the plurality of stacked layers including a layer of grading material positioned upstream of a layer containing a primary catalyst to be tested for a chemical process. The grading material is adapted to filter out contaminants within the feedstock and to thereby protect the primary catalyst within the basket. Embodiments and methods can utilize layers comprising a first layer containing the primary catalyst, a second layer containing a hydrometallization catalyst and a third layer containing grading material having solid trap particles with reduced catalytic activity.

A reactor for accommodating high contaminant feedstocks includes a reactor vessel having an inlet for introducing a feedstock containing contaminants into an interior of the reactor vessel. A basket is located within the reactor vessel interior and contains a particulate material for removing contaminants from the feedstock to form a purified feedstock that is discharged to a purified feedstock outlet. A catalyst is located within the reactor vessel and in fluid communication with the purified feedstock outlet of the basket for contacting the purified feedstock to form a desired product.

A system for vibrational loading is provided. The system includes: one or more pilot plant reactor tubes; at least one vibrator attached to and configured to impart vibrational energy to a corresponding at least one of the reactor tubes during the vibrational loading; and a portable reactor loading station. The loading station includes: a base structure; a plurality of rolling members attached to the base structure which is configured to contact and roll across a horizontal surface while remaining attached to the base structure and separate the base structure from the horizontal surface; a frame attached to and extending vertically from the base structure; and one or more clamps attached to the frame to secure the reactor tubes in a vertical orientation. The clamps are attached to the frame through corresponding elastomeric members vibrationally isolating the secured reactor tubes from the frame during the vibrational loading.

A method is useful for the continuous production of ketones from a compound with at least one epoxide group in at least one fixed bed reactor. A catalyst composition is used with at least one noble metal and at least one metal oxide. To reduce the proportions of high-boilers which form in the reaction, an inert gas is introduced so that a carbon monoxide partial pressure of 50 mbar or less is set in the reactor.

A naphtha reforming reactor system comprising a first reactor comprising a first inlet and a first outlet, wherein the first reactor is configured to operate as an adiabatic reactor, and wherein the first reactor comprises a first naphtha reforming catalyst; and a second reactor comprising a second inlet and a second outlet, wherein the second inlet is in fluid communication with the first outlet of the first reactor, wherein the second reactor is configured to operate as an isothermal reactor, and wherein the second reactor comprises a plurality of tubes disposed within a reactor furnace, a heat source configured to heat the interior of the reactor furnace; and a second naphtha reforming catalyst disposed within the plurality of tubes, wherein the first naphtha reforming catalyst and the second naphtha reforming catalyst are the same or different.

A method for enabling gas exchange and chemical reactions with one or more liquid streams contained in a reactive process vessel are provided. One or more exchange layers within the process vessel can be composed of both collector media and releaser media. The exchange layers allow elements to facilitate increased performance of vessel operations by promoting gas component mixing and diffusion. Improved rates of gas component exchange mean less coking and more gas components available for reaction.

A multi-bed catalytic converter comprising: a plurality of catalytic beds which are traversed in series by a process gas, sequentially from a first catalytic bed to a last catalytic bed of said plurality, and at least one inter-bed heat exchanger (7) positioned between a first catalytic bed and a second catalytic bed of said plurality, wherein at least the last catalytic bed of said plurality is adiabatic and is made of fine catalyst with a particle size not greater than 2 mm.

A method is useful for the continuous production of ketones from a compound with at least one epoxide group in at least one fixed bed reactor. A catalyst composition is used with at least one noble metal and at least one metal oxide. To reduce the proportions of high-boilers which form in the reaction, an inert gas is introduced so that a carbon monoxide partial pressure of 50 mbar or less is set in the reactor.