In general, the subject matter described herein relates to wettable materials that can be used to expose a liquid phase to a gas phase. An example method includes: providing a material including a polymeric substrate and at least one of: a silicate coating disposed over the polymeric substrate; or a polar mineral additive dispersed within the polymeric substrate at a loading from about 1% to about 25%, by weight; and using the material in a chemical process in which the material is at least partially covered by a liquid phase and the liquid phase is exposed to a gas phase.

A packing system includes a first packing element layer including a plurality of blades and a second packing element layer including a plurality of blades. The packing system includes intra-layer variation and/or inter-layer variation. Intra-layer variation includes (i) varying spacing between blades within the first and/or the second packing element layer, (ii) varying sizes of the blades within the first and/or the second packing element layer, and/or (iii) varying angle of inclination of the blades within the first and/or second packing element layer. Inter-layer variation includes the blades of the first packing layer having a first spacing, a first size and a first angle of inclination, and the blades of the second packing layer having a second spacing, a second size, and a second angle of inclination. The second spacing, size, and/or angle of inclination is different from the first spacing, size, and/or angle of inclination.

A direct heat exchange and material transfer apparatus having a plurality of columns, a single stack of at least two solid metal plates of rectangular section, the plates being substantially all of the same shape and dimensions and parallel to a determined direction, each plate being separated from the adjacent plate, at least in a first direct heat exchange and material transfer zone of the apparatus, by a group of hollow metal columns that are aligned and have a section which is polygonal and has at least two parallel surfaces, the channels being parallel to the determined direction and contiguous with one another, the columns of each group each being in contact with the two metal plates on either side of the group, at least some of the columns of a group containing a material and heat exchange means.

A method for manufacturing a heat and material exchange apparatus having a plurality of columns and by a series of at least three metal plates of rectangular section, the plates being substantially all of the same shape and dimensions, each plate being separated from the adjacent plate by a group of hollow metal columns that are aligned and have a section which is polygonal, the columns of each group being parallel to one another, at least some of the columns of a group containing a material and heat exchange means, at least the parts of the plates which are in contact with the columns being coated with a brazing material wherein the plates are secured to the columns by placing the exchange apparatus in a furnace and by heating the furnace in order to braze the apparatus to form a parallelepipedal block.

The invention relates to a packing assembly for a material exchange column, comprising at least one structured packing plate and a container in which the at least one structured packing plate is arranged. The at least one structured packing plate has packing packets. Each packing packet has interconnected packing sheets. The packing sheets are corrugated and have corrugation peaks and corrugation valleys. Adjacent packing sheets contact each other at the corrugation peaks. Additional corrugated packing sheets are added between the packing packets such that the at least one packing plate is pretensioned against the container in a radial direction thereof. Both the corrugated packing sheets of the packing packets as well as the additional corrugated packing sheet added between the packing packets are arranged solely on a common preferred plane or parallel thereto.

A cross-corrugated structured packing element is provided for use in mass transfer or heat exchange columns. The packing element has a plurality of packing layers positioned in an upright, parallel relationship to each other and including corrugations formed of alternating peaks and valleys and corrugation sidewalls extending between the peaks and valleys. The packing element also includes a plurality of apertures each presenting an open area. The apertures are distributed such that the corrugation sidewalls have a greater density of open areas than any density of the open areas that may be present in the peaks and valleys. Some of the apertures may be present in the peaks and the valleys to facilitate liquid distribution. The apertures may also be placed in rows or other patterns that are aligned in a direction along a longitudinal length of the corrugations. Regions with a larger apex radius may be formed in the peaks, such as by depressing spaced-apart segments of the peaks to form spacers in the undepressed portions of the peaks. Some of the apertures may be positioned in the transitions from the depressed portions of the peaks to the unmodified apex sections.

A packing system includes a first packing element layer including a plurality of blades and a second packing element layer including a plurality of blades. The packing system includes intra-layer variation and/or inter-layer variation. Intra-layer variation includes (i) varying spacing between blades within the first and/or the second packing element layer, (ii) varying sizes of the blades within the first and/or the second packing element layer, and/or (iii) varying angle of inclination of the blades within the first and/or second packing element layer. Inter-layer variation includes the blades of the first packing layer having a first spacing, a first size and a first angle of inclination, and the blades of the second packing layer having a second spacing, a second size, and a second angle of inclination. The second spacing, size, and/or angle of inclination is different from the first spacing, size, and/or angle of inclination.

A catalytic distillation structure that may include a rigid framework having at least two grids with a plurality of horizontal fluid permeable tubes mounted to said grids to form a plurality of fluid pathways among the plurality of horizontal fluid permeable tubes. Additionally, each horizontal fluid permeable tubes may have a profile of a six-sided polygon. Further, the catalytic distillation structure may include a plurality of vertically plates or wires connecting vertically aligned tubes of the plurality of horizontal fluid permeable tubes. Furthermore, the plurality of vertically plates or wires connects from a corner of one vertically aligned tubes to a corner of an adjacent vertically aligned tube.

A structured packing module for use in a mass transfer column. Corrugated sheets of structured packing in the structured packing module are held together by fasteners that extend into the corrugated sheets from opposite sides of the structured packing module at an angle of inclination or perpendicularly with respect to the sides of the structured packing module. The fasteners may have an outer surface with protrusions or indentations that resist removal of the fasteners from the structured packing sheets.

A corrugated structured packing sheet has surface texturing that may be in the form of a grid of indented and raised structures. Each indented structure is separated from some or all of adjacent ones of the indented structures by the raised structures. The raised structures form rows of peaks and interconnecting saddles. Microchannels extend along adjacent ones of the indented structures and the interconnecting saddles and intersect the corrugation valleys at an angle in the range of 20 to 75 degrees. The surface texturing may be or include wavy parallel grooves in an upper edge region adjacent the upper edge and a lower edge region adjacent the lower edge and may be or include parallel groove segments in the bulk region that are oriented obliquely to upper and lower edges of the structured packing sheet.