A system and method for separating two or more materials, such as a solid from a liquid, or a solid from a slurry, are provided. An exemplary system and method for separating drill cuttings from drilling fluids are provided, as well as a system and method of processing such separated drill cuttings. In another implementation, a system and method is provided for separating gold (or another mineral, element, or solid) from a slurry or liquid that includes mining cuttings.

An apparatus for washing and grading sand and aggregate includes an aggregate grading and washing screen with a plurality of vertically stacked decks for producing a plurality of aggregate products therefrom, and at least one sump for collecting undersize material comprising sand and water from the plurality of decks. A plurality of sand washing and grading units each include a first hydrocyclone, a vibratory screen having a deck, and a sump beneath the deck for receiving undersize material and water passing through the deck. The deck of the vibratory screen receives an underflow from the first hydrocyclone. A further hydrocyclone receives undersize material and water from the vibratory screen's sump. Underflow from the further hydrocyclone is delivered onto the deck of the vibratory screen. The first hydrocyclone of each sand washing and grading unit receives undersize material and water from the sump of the aggregate washing and grading screen.

An apparatus for washing and grading sand and aggregate includes an aggregate grading and washing screen with a plurality of vertically stacked decks for producing a plurality of aggregate products therefrom, and at least one sump for collecting undersize material comprising sand and water from the plurality of decks. A plurality of sand washing and grading units each include a first hydrocyclone, a vibratory screen having a deck, and a sump beneath the deck for receiving undersize material and water passing through the deck. The deck of the vibratory screen receives an underflow from the first hydrocyclone. A further hydrocyclone receives undersize material and water from the vibratory screen's sump. Underflow from the further hydrocyclone is delivered onto the deck of the vibratory screen. The first hydrocyclone of each sand washing and grading unit receives undersize material and water from the sump of the aggregate washing and grading screen.

The present invention relates to methods for beneficiating a banded coal of the type wherein a substantial portion of the ash constituents is within the cleats. The method includes subjecting a comminuted coal feed, including coal and ash and having a particle size of about −13.5 mm, to a density separation process to separate the comminuted coal feed, using a separating gravity value of from about 1.35 up to about 1.9, into a beneficiated coal fraction and an ash containing gangue fraction. The method may include the initial steps of subjecting a coarse coal having a size of up to −150 mm to a density separation process to separate the coarse coal into an initial light coal-containing fraction and an initial heavy ash containing gangue fraction; and subjecting at least a portion of the initial light coal-containing fraction to a comminution process to form the comminuted coal feed. The invention extends to a coal product produced by said methods.

The present invention relates to methods for beneficiating a banded coal of the type wherein a substantial portion of the ash constituents is within the cleats. The method includes subjecting a comminuted coal feed, including coal and ash and having a particle size of about −13.5 mm, to a density separation process to separate the comminuted coal feed, using a separating gravity value of from about 1.35 up to about 1.9, into a beneficiated coal fraction and an ash containing gangue fraction. The method may include the initial steps of subjecting a coarse coal having a size of up to −150 mm to a density separation process to separate the coarse coal into an initial light coal-containing fraction and an initial heavy ash containing gangue fraction; and subjecting at least a portion of the initial light coal-containing fraction to a comminution process to form the comminuted coal feed. The invention extends to a coal product produced by said methods.

The present invention relates to a system for melting aluminum and recycling black dross, including an aluminum melting furnace responsible for melting aluminum scraps in molten aluminum and a black dross recycling device responsible for recycling black dross generated when the aluminum scraps are melted in the molten aluminum. The aluminum melting furnace includes a heating chamber provided with heating units responsible for heating the molten aluminum; and a melting chamber provided with an eddy unit responsible for generating an eddy descending in a spiral in the molten aluminum, a flux supply unit responsible for adding a flux to the eddy, and a raw material supply unit responsible for adding the aluminum scraps to the eddy, wherein, in the eddy unit, black dross formed when inclusions contained in the molten aluminum are captured by the flux is repeatedly descended and floated in the molten aluminum through the eddy, so that the black dross is collected into a spherical shape to form spherical black dross, and the black dross recycling device is responsible for recycling the spherical black dross.

The present invention relates to a system for melting aluminum and recycling black dross, including an aluminum melting furnace responsible for melting aluminum scraps in molten aluminum and a black dross recycling device responsible for recycling black dross generated when the aluminum scraps are melted in the molten aluminum. The aluminum melting furnace includes a heating chamber provided with heating units responsible for heating the molten aluminum; and a melting chamber provided with an eddy unit responsible for generating an eddy descending in a spiral in the molten aluminum, a flux supply unit responsible for adding a flux to the eddy, and a raw material supply unit responsible for adding the aluminum scraps to the eddy, wherein, in the eddy unit, black dross formed when inclusions contained in the molten aluminum are captured by the flux is repeatedly descended and floated in the molten aluminum through the eddy, so that the black dross is collected into a spherical shape to form spherical black dross, and the black dross recycling device is responsible for recycling the spherical black dross.

Embodiments of the present disclosure provide a pressurized two-product dense-medium separation process for oil shale, and belongs to the field of oil shale industry, in particular to the processing and utilization of oil shale. This process includes: pre-screening a raw oil shale ore through a 25 mm screen; crushing an oversize product, mixing with an undersize product, and separating by a pressurized two-product dense-medium cyclone; and subjecting an underflow and an overflow of the pressurized two-product dense-medium cyclone to dewatering and medium draining respectively to obtain a concentrate and a tailing. The present disclosure has a simple process flow, high separation efficiency and low energy consumption and can reduce the cost of oil refining and achieve better economic benefits.

Embodiments of the present disclosure provide a pressurized two-product dense-medium separation process for oil shale, and belongs to the field of oil shale industry, in particular to the processing and utilization of oil shale. This process includes: pre-screening a raw oil shale ore through a 25 mm screen; crushing an oversize product, mixing with an undersize product, and separating by a pressurized two-product dense-medium cyclone; and subjecting an underflow and an overflow of the pressurized two-product dense-medium cyclone to dewatering and medium draining respectively to obtain a concentrate and a tailing. The present disclosure has a simple process flow, high separation efficiency and low energy consumption and can reduce the cost of oil refining and achieve better economic benefits.

A method and apparatus for washing and grading sand includes a first grading screen adapted to separate a feed material into a fine fraction and a coarse fraction, the coarse fraction having a greater particle size than the fine fraction. A first fines separation stage including one or more hydrocyclones is adapted to receive the fine fraction entrained in water, downstream of the first grading screen to thereby remove fine contaminants. A first dewatering screen includes a deck adapted to dewater the fine fraction downstream of the first fines separation stage to provide a fine sand product, and a second dewatering screen includes a deck adapted to dewater the coarse fraction downstream of the first grading screen to provide a coarse sand product.