The present invention relates to a double bell cup installed on an end portion of a painting robot to centrifugally spray paint to an object to be painted, the double bell cup comprising: an outer body having a tapered structure that becomes gradually wider from the top to the bottom, wherein the outer body has an inlet passage formed on the top side thereof, a stagnation passage formed therein to communicate with the inlet passage, and a spray passage formed on the bottom side thereof to communicate with the stagnation passage, and paint is introduced through the inlet passage and retained in the stagnation passage; and an inner body having a tapered structure that becomes gradually wider from the top to the bottom.

An electrostatic atomizer can include an applicator rotatably attached to a distal end of a turbine and a shaft; and an applicator washing component comprising a solvent fluid line configured to separately dispense a cleaning solvent to an external applicator surface by an external solvent line and an internal applicator surface by an internal solvent line, wherein the cup washing component is distinct from a coating fluid line.

A splash plate assembly is retained in a rotary bell cup by a barbed skirt that interfaces with an inner surface of the bell cup. The splash plate assembly includes a splash plate or deflector that is secured to the front side of an insert. The insert has barbed extensions that may form a skirt around an outer periphery thereof. The insert is snapped into the front bell opening of a bell cup, and the barbed extensions elastically deform and snap back outwardly to interface with a shoulder formed in the bell cup inner surface.

An electrostatic spray device including a voltage applicator and an isoelectric line adjustment electrode. The voltage applicator applies a voltage between a liquid sprayer and a heteropolar portion functioning as a pole opposite from a pole of the liquid sprayer to generate an electrostatic force. The isoelectric line adjustment electrode is made from a conductive material and adjusts equipotential curves appearing so as to surround the nozzle. The isoelectric line adjustment electrode obtains the equipotential curves at least partially drawing curvature gentler than curves of equipotential curves appearing near a front side of the nozzle in a state where the isoelectric line adjustment electrode is not disposed. The isoelectric line adjustment electrode is located near an outer periphery at a distal end of the nozzle and has an electric potential identical to an electric potential of the liquid sprayer such that the equipotential curves drawing the gentle curvature are obtained.

A high rotation atomizer functioning with inner charging includes a high-voltage circuit which generates a high voltage that can be applied to a bell cup, from a low voltage. This high-voltage circuit includes a measuring resistor in a circuit path between the turbine casing of the turbine driving the bell cup and ground. A first measuring voltage can be tapped at this first measuring resistor, which voltage is a measure for the voltage applied at the turbine casing. A second measuring resistor is placed in a circuit path between the turbine casing and ground. A second measuring voltage is tapped at this resistor, which is likewise a measure for the voltage applied at the turbine casing. If the information gained from the two measuring voltages deviates too strongly from each other, then the control device triggers an error signal. By this means, the safety of the entire system is increased.

The present disclosure provides a coating plant components and an assembly of such components for a rotary atomizer. The components may be a bell cup and/or an atomizer ring. The component includes a metal main part and a non-metal material at least partially covering or coating the main part. The coating or insert of non-metal material is positioned to provide a barrier to inhibit metal-on-metal contact between, e.g., a bell cup and an atomizer ring. The present disclosure further provides a method for applying non-metal material to a coating plant component.

A shaping air ring for a rotary bell atomizer spray device includes a plurality of circumferentially spaced nozzles disposed in the shaping air ring, wherein each nozzle has a mix chamber, at least one inlet on an upstream end of the mix chamber, and an outlet at a downstream end of the mix chamber. First and second air flows are provided to the mix chamber through the at least one inlet and a combined air flow is discharged through the outlet. The combined air flow shapes the spray pattern of the liquid sprayed by the rotary bell atomizer spray device.

Exemplary coating methods and coating systems, e.g., for coating the component surface of a component with a coating agent by means of an atomizer in a coating system, for example to paint a body part of a motor vehicle with paint, are disclosed. An exemplary method comprises moving the atomizer over the component surface of the component to be coated, or moving the component in the spray jet, thereby applying the coating agent to the component surface by means of the atomizer. The atomizer may be operated with at least one electrical and/or kinematic operating variable comprising a certain voltage for the electrostatic charging of the coating agent and/or a certain rotational speed of a rotating spray element of the atomizer. In one example, the electrical and/or kinematic operating variable of the atomizer may be dynamically varied during the movement of the atomizer.

A component is conveyed in a conveyor direction through a painting installation by conveyor. The component surface of the component to be painted is subdivided into surface painting modules which lie one behind the other in the conveyor direction. The individual painting modules of the component surface are painted one after the other using a multi-axis painting robot that has an atomizer. The painting robot guides the atomizer, within each one painting module, along a painting path and across the component surface of the painting module. The painting path has at least one path section running transverse to the component edge. Within the painting module, the painting path can comprise at least one path section that runs substantially parallel to the component edge.

A shaping air spurting member (9) is formed in a tubular shape by using a conductive material, and is arranged on an outer peripheral side of a rotary atomizing head (4) in a state where a front end thereof is positioned in an intermediate section of the rotary atomizing head (4) in a length direction. The shaping air spurting member (9) has a front surface section (9D) that is provided with many numbers of air spurting holes (10, 12) for spurting shaping air toward paint particles sprayed from the rotary atomizing head (4). In addition, a shield member (14) composed of an annular body extending radially is provided on an outer diameter side of the front surface section (9D) in the shaping air spurting member (9) to shield electric flux lines traveling toward the rotary atomizing head (4) from each of electrodes (6C) in an external electrode member (6).