A compact motorized tortilla forming machine utilizing rollers for forming a mass of dough or masa into a flat circular configuration prior to cooking or baking that is of a compact size, having a 2′×2′ footprint and can easily fit on and be supported on a countertop or table. The machine includes a roller assembly, a forwardly extending conveyor near its bottom end, a drive motor having a drive sprocket connected with an electrical power source through a relay coupled with a limit switch that provides overload protection, a cover member having an on-off switch, a start button, and an emergency stop button mounted thereon and connected in a circuit between the power source and the drive motor, and an exhaust fan mounted inside of the cover member and connected in a circuit between the power source and the drive motor. A top lid and a rear door are maintained normally closed by magnetic latches and limit switches and when opened, the limit switches prevent electrical current from flowing to the motor.

A crimping and cutting assembly includes a first roller engaged with a second roller including a honeycomb pattern of polygonal crimping and cutting members. Various transversely spaced, internally filled dough ropes are fed between the first and second rollers, causing each rope to be continuously crimped and cut at longitudinally spaced locations to create multi-sided food products, specifically polygonal food products having two to six crimped and cut sides. The ropes can permissibly shift or wander laterally during production, resulting in slightly different size or shape food products, while the honeycomb pattern acts to re-align the ropes so as to be tolerant to the ropes wandering while still preventing puncturing of the ropes which could lead to loss of filling and extended production downtime.

A crimping and cutting assembly includes a first roller engaged with a second roller including a honeycomb pattern of polygonal crimping and cutting members. Various transversely spaced, internally filled dough ropes are fed between the first and second rollers, causing each rope to be continuously crimped and cut at longitudinally spaced locations to create multi-sided food products, specifically polygonal food products having two to six crimped and cut sides. The ropes can permissibly shift or wander laterally during production, resulting in slightly different size or shape food products, while the honeycomb pattern acts to re-align the ropes so as to be tolerant to the ropes wandering while still preventing puncturing of the ropes which could lead to loss of filling and extended production downtime.

An apparatus includes a cutting surface that contains at least one cutting element having a top. The cutting element also has an interior sidewall extending from the cutting surface to the top with an interior sidewall angle, an exterior sidewall extending from the cutting surface to the top with an exterior sidewall angle and a shoulder provided on the interior sidewall between the base and the top. The interior sidewall angle is different than the exterior sidewall angle.

A plurality of dough pieces are produced using a rotary dough cutter including a shaft, a plurality of walls extending radially outward from the shaft and a plurality of interior blades extending radially outward from the shaft. The plurality of walls define a plurality of dough cutter molds. The plurality of dough cutter molds include a first dough cutter mold and a second dough cutter mold. A first wall of the plurality of walls defines part of both the first dough cutter mold and the second dough cutter mold. Each of the plurality of interior blades is located in one of the plurality of dough cutter molds. The plurality of dough pieces are cut from a dough sheet with the plurality of walls. The plurality of dough pieces are scored with the plurality of interior blades. After scoring, the plurality of dough pieces are proofed and then frozen.

Filled roll dough products, such as pizza rolls, are made with an outer dough shell with an internal filling material. Versus a conventional pizza roll, pizza rolls in accordance with the invention employs a filling material having a lower viscosity upon heating due to the removal of a majority of a viscosity altering additive (e.g., methyl cellulose) used in a conventional filling and an outer dough shell formed with spaced internal ridges which increase the structural integrity of the outer shell while not at all changing the external appearance. While removal of the viscosity altering additive from the filling material increases a blow-out rate for the product, the inclusion of the ridges decreases the blow-out rate to the extent that either a reduction or no significant change in product blow-rates is produced.

A stripper wire mount arrangement for a dough sheeter can include first and second mounts disposed at the ends of a dough roller and a third mount disposed between the first and second mounts. The third mount can include multiple mounting locations for adjustment of the third mounting location.

The present invention provides a soft material forming apparatus, which comprises a forming mold assembly and a detaching assembly. The forming mold assembly comprises a first roller and a second roller, for extruding a product. There is a specific interval between the detaching assembly and the first roller. The product comprises a release portion which is the earliest part of the product that contacts the detaching assembly. With the specific interval and the rotatability of the detaching assembly, the product can be released from the forming mold assembly.

A plurality of dough pieces are produced using a rotary dough cutter including a shaft, a plurality of walls extending radially outward from the shaft and a plurality of interior blades extending radially outward from the shaft. The plurality of walls define a plurality of dough cutter molds. The plurality of dough cutter molds include a first dough cutter mold and a second dough cutter mold. A first wall of the plurality of walls defines part of both the first dough cutter mold and the second dough cutter mold. Each of the plurality of interior blades is located in one of the plurality of dough cutter molds. The plurality of dough pieces are cut from a dough sheet with the plurality of walls. The plurality of dough pieces are scored with the plurality of interior blades. After scoring, the plurality of dough pieces are proofed and then frozen.

A plurality of dough pieces are produced using a rotary dough cutter including a shaft, a plurality of walls extending radially outward from the shaft and a plurality of interior blades extending radially outward from the shaft. The plurality of walls define a plurality of dough cutter molds. The plurality of dough cutter molds include a first dough cutter mold and a second dough cutter mold. A first wall of the plurality of walls defines part of both the first dough cutter mold and the second dough cutter mold. Each of the plurality of interior blades is located in one of the plurality of dough cutter molds. The plurality of dough pieces are cut from a dough sheet with the plurality of walls. The plurality of dough pieces are scored with the plurality of interior blades. After scoring, the plurality of dough pieces are proofed and then frozen.