A method of controlling a flow rate includes selecting an operating condition defined by an operating flow rate and an operating pressure, comparing the operating flow rate to a threshold flow rate, and executing an adaptive calibration routing if the operating flow rate is greater than or equal to the threshold flow rate. The adaptive calibration routine includes measuring the operating pressure, measuring a first flow rate through a first meter, and modifying a pressure-flow table based on the operating pressure and the first flow rate.

A sprayer system having a trailer, which is pulled by a tractor or other tow body, and has a tank carrying liquid to be sprayed and a spray head. The trailer has a peristaltic pump mounted on a frame and driving pumping power from the wheels of the trailer so that the sprayer is self pumping when the trailer is pulled. The peristaltic pump provides a smooth flow by providing a multiplicity of pulses of liquid produced by the pump from the rotation of the trailer wheels by wrapping the compressible tube of each pump around an assembly of rollers which are rotated by drive wheels. The tube is wrapped at least 360 around the rollers and is held stationary by being connected to fixed outlet and inlets of each pump. The tube lies side by side on at least one of the rollers of each assembly and overlaps that roller.

A method of cavitation peening may include coupling a moveable water source to a portable nozzle, through a flexible conduit. The method may include positioning the nozzle adjacent a treatment surface and discharging a first and second stream of fluid through a first and second channel of the nozzle, with the second channel concentrically positioned around the first channel. The first stream may have a first pressure, and the second stream may have a second pressure, the first pressure being greater than the second pressure and the two streams combining to generate a cloud of cavitation bubbles.

A method of cavitation peening may include coupling a moveable water source to a portable nozzle, through a flexible conduit. The method may include positioning the nozzle adjacent a treatment surface and discharging a first and second stream of fluid through a first and second channel of the nozzle, with the second channel concentrically positioned around the first channel. The first stream may have a first pressure, and the second stream may have a second pressure, the first pressure being greater than the second pressure and the two streams combining to generate a cloud of cavitation bubbles.

A method of cavitation peening may include coupling a moveable water source to a portable nozzle, through a flexible conduit. The method may include positioning the nozzle adjacent a treatment surface and discharging a first and second stream of fluid through a first and second channel of the nozzle, with the second channel concentrically positioned around the first channel. The first stream may have a first pressure, and the second stream may have a second pressure, the first pressure being greater than the second pressure and the two streams combining to generate a cloud of cavitation bubbles.

A control method for a two-component spray system having first and second pumps for separate fluid components includes registering a target spray pressure, registering a material-specific pressure factor margin, sensing an output pressure of the second pump, and identifying a failure condition in the event that the sensed output pressure remains further than the pressure factor margin from the target spray pressure for at least a threshold time.

A method of actuating a double-action pump assembly with a reciprocating plunger includes signaling the reciprocating plunger to stop for a changeover period; while the pump is stopping, signaling the first inlet and outlet valves to close; while the first inlet and outlet valves are closing, signaling the second inlet and outlet valves to open, such that the second inlet and outlet valves begin to mechanically open at least a dwell period after the first inlet and outlet valves have entirely closed; and signaling the reciprocating plunger to begin moving while the second inlet and outlet valves are closing.

A spray system includes a fluid source, a sprayer, a pump cylinder, a plunger, a pump motor, first and second inlet and outlet valves, a plurality of valve seals, a seal lubricant reservoir, and gravity fed seal lubricant lines. The pump cylinder is disposed fluidly between the fluid source and the sprayer. The plunger is situated within the pump cylinder and positioned by a displacement rod. The pump motor is configured to drive the displacement rod so as to reciprocate the plunger within the pump cylinder. The valve seals are disposed about the each of the first and second inlet and outlet valves. The lubricant seal lines carry seal lubricant from the reservoir to each of the valve seals.

In some implementations, a controller may receive an input that indicates a proportion of a spray cycle in which a fluid spray system is to be active. The fluid spray system may include at least a first fluid pump configured to supply fluid to a first fluid spray bar and a second fluid pump configured to supply fluid to a second fluid spray bar. The controller may determine, in accordance with the proportion, a spraying timing for the first fluid pump and the second fluid pump that minimizes an overlap of an active time of the first fluid pump and an active time of the second fluid pump, and/or an overlap of an inactive time of the first fluid pump and an inactive time of the second fluid pump. The controller may cause activation of the first fluid pump and the second fluid pump in accordance with the spraying timing.

A tank holding a quantity of liquid releasably connects to an electric pump module through a connector to provide a portable sprayer. The tank connects to a feed line that supplies spray nozzle with the liquid. The connector combines a quick disconnect connector with a pressure relief valve. The electric pump module includes an electric pump, a switch assembly, and a check valve. The electric pump module directs gas through the check valve into the connector to increase the gas pressure in the tank and force the liquid in the tank to flow through the feed line and out the spray nozzle. The switch assembly turns off the electric pump when the gas pressure in the tank exceeds a predetermined limit while maintaining the flow of liquid through the spray nozzle.