Systems and methods for dispensing liquid materials as may be used in applications for coating flexible films and the like. Such a film may be coated by dispensing a rheological material onto its surface while drawing the film through a gap between a pair of rollers. The gap defines the thickness of a layer of the material applied to the film and is maintained at a desired width by microwires positioned through the gap. Another film across the gap from that to which the rheological material is applied aids in the coating of the layer and a contact area of the second film may be adjusted relative to the gap, e.g., when changing materials or when the coating film becomes abraded or deformed.

Systems and methods for dispensing liquid materials as may be used in applications for coating flexible films and the like. Such a film may be coated by dispensing a rheological material onto its surface while drawing the film through a gap between a pair of rollers. The gap defines the thickness of a layer of the material applied to the film and is maintained at a desired width by microwires positioned through the gap. Another film across the gap from that to which the rheological material is applied aids in the coating of the layer and a contact area of the second film may be adjusted relative to the gap, e.g., when changing materials or when the coating film becomes abraded or deformed.

Areal weight or thickness of a moving coated metal sheet along its entire cross directional width is derived by correlating thermographic image data to online, scanning basis weight measurements. Thermal imaging camera captures thermal images of a heated moving coated metal sheet material along a cross direction at a first position along the machine direction to generate sequential temperature profiles. Scanning beta gauge measures the areal weight of the moving coated metal sheet downstream at a second position. An infrared temperature sensor also measures the temperature of the moving coated metal sheet which is at a lower temperature at or near the second position. The temperature differential between the cross directional thermographic image data and the latter infrared temperature is a function of the basis weight. Basis weight measurements from the beta gauge is used to extrapolate cross directional basis weight data.

A roller cover and associated pair of cams attachable to opposite ends of the roller cover. Each of the cams has an outer diameter extending radially outwardly beyond an outer diameter of the roller cover a predetermined distance for maintaining the outer diameter of the roller cover a corresponding distance from the surface being coated during rotational movement of the roller cover over the surface to act as a thickness gauge for the coating being applied to the surface.

Systems and methods for dispensing liquid materials as may be used in applications for coating flexible films and the like. Such a film may be coated by dispensing a rheological material onto its surface while drawing the film through a gap between a pair of rollers. The gap defines the thickness of a layer of the material applied to the film and is maintained at a desired width by microwires positioned through the gap. Another film across the gap from that to which the rheological material is applied aids in the coating of the layer and a contact area of the second film may be adjusted relative to the gap, e.g., when changing materials or when the coating film becomes abraded or deformed.

A gravure coater test apparatus includes a gravure roll and a backup roll which are circumscribed to each other, a motor which drives the gravure roll partially submerged in a water-based pressure-sensitive adhesive for coating, a controller which adjusts the rotational speed of the motor, a doctor blade which is selected from a plurality of types to scrape the water-based pressure-sensitive adhesive from the surface of the gravure roll being rotated, and an infrared analyzer which allows at least one of the type of the water-based pressure-sensitive adhesive corresponding to the selected doctor blade, the uniformity of the coating surface, and the amount of the coated water-based pressure-sensitive adhesive to be confirmed.

The present invention provides a coating method for coating an adhesive solution on a substrate to form a film layer. The coating method comprises the following steps: S1, obtaining an initial value of a coating parameter corresponding to a target thickness of the film layer based on at least one functional relation between a thickness of the film layer formed within a predetermined period and at least one coating parameter; S2, starting to coat in accordance with the initial value of the coating parameter obtained in step S1, so that the thickness of the film layer obtained reaches an initial target thickness. Accordingly, the present invention further provides a coating device. According to the present invention, the value of the coating parameter can be determined quickly, thereby coating efficiency can be increased.

A method is proposed for manufacturing dry electrodes on a current collector with the aid of a roller system. The roller system includes at least three rollers and the current collector. A first roller and a second roller are rotated in opposite rotational directions. Powder is poured into a calender gap formed by the first rotating roller and the second rotating roller, the powder being carried on the second roller. A signal is triggered with the aid of a control unit for setting a laminating gap between the second roller and the third roller, the third roller and/or the first roller and the second roller moving toward each other in the direction of the current collector. At least the third roller is rotated in the opposite direction of the second roller. The current collector is moved through the laminating gap.

A roller cover and associated pair of cams attachable to opposite ends of the roller cover. Each of the cams has an outer diameter extending radially outwardly beyond an outer diameter of the roller cover a predetermined distance for maintaining the outer diameter of the roller cover a corresponding distance from the surface being coated during rotational movement of the roller cover over the surface to act as a thickness gauge for the coating being applied to the surface.

Methods and apparatuses for applying liquid coatings are provided. A first roll (14), a second roll (16), and a nip (146) formed between the first and second rolls are provided. A coating liquid (22) is supplied to the nip. The coating liquid is smoothed, via the nip, into a substantially uniform layer (22a) of liquid coating which is transferred to a substrate (12). The second roll (16) includes a thin metal shell (40) and a resilient layer (30), the thin metal shell encases the resilient layer therebeneath, and the thin metal shell is capable of deflecting in unison with the resilient layer such that the thin metal shell is elastically deformable at the nip when in contact with the first roll (14).