An apparatus for accurately coating discrete patches of coating on a moving substrate is described. The coating system applies coating to a moving substrate using a coating distribution device. A flow pump pumps the coating from a reservoir into the coating distributing device where a portion of the coating is deposited and the remainder is allowed to returned back to the reservoir. The coating distribution device selectively meters a portion of the coating it receives from the flow pump onto the substrate at a variable rate. When the coating distribution device transitions from metering to not metering and to reverse metering, it induces a vacuum in the coating distribution device. The induced vacuum causes a portion of the coating being distributed onto the substrate to flow in reverse quickly breaking the deposition of the coating.

A sealing system for applying resin to a cut edge of a composite structure, the cut edge having exposed carbon fibers. The system includes: a tool that comprises a nozzle and a resin source; a controller configured to control: a movement of the tool, and flow of resin from the resin source to the nozzle; and an application tip connected to the nozzle of the tool and configured to apply the resin to the cut edge of the composite structure. The application tip may have an exterior surface with a circular cross section and an indentation for a first length along a longitudinal axis of the application tip and a first end and a second end configured such that a resin flows from the first end to the second end.

A method and apparatus for applying resin to a cut edge of a composite structure, the cut edge having exposed carbon fibers. The method comprises scanning the cut edge of the composite structure with a vision system to form scanned data. The method further determines an application path for the cut edge of the composite structure using the scanned data. The method also applies the resin to the cut edge of the composite structure by controlling movement of an application tip along the application path using a controller.

A method is provided for decision support in regulating an adhesive coating applied to Yankee dryers. Online sensors are configured to continuously measure stock characteristics, and additional sensors provide actual stock flow rate and machine speed. A controller predicts potential natural coating application from a fibrous sheet generated from the stock to the Yankee dryer surface, substantially in real time, based on the measured characteristics and sensed actual machine values. An output signal may be provided to a display unit, wherein an optimal adhesive coating feed rate may be determined and displayed for operator decision support. The controller may in an automatic mode be configured to regulate the adhesive coating feed rate based on a comparison of one or more determined optimal values associated with respective actual values. The method may include identifying fiber source changes in real time, and predicting a natural coating potential based partly on predetermined correlations.

Embodiments are described herein to monitor and synchronize dispense systems for processing systems. For one embodiment, pressure and flow rate sensors are used to determine a delay between a flow change event and an increase in flow rate, and this delay is used to detect defects or conditions within the dispense system. For one embodiment, dispense system operation is synchronized using flow rate sensors. For one embodiment, simulation models or complex dispense profiles based upon combined pressure/flow/spin/concentration sensor data are used to enable complex process recipes. For one embodiment, dispense-to-dispense pressure and/or flow rate measurements are used to detect dispense parameters and defects. For one embodiment, cameras and image processing are used to detect flow rates from the dispense nozzle, and dispense-to-dispense measurements are used to detect dispense parameters and defects. One or more of the disclosed embodiments can be used in processing systems for microelectronic workpieces.

An improved system for applying a coating to a sheet is disclosed. The system allows precise control of the actuation of the valves and movement of the nozzle to create a plurality of coating profiles. The system includes a controller, which is used to actuate the valves to begin and terminate the flow of material onto the sheet through a nozzle. In addition, the controller may move the nozzle from its operative position to an inoperative position away from the sheet. In some embodiments, a fluid displacement mechanism is used. The controller is also able to coat the opposite side of the sheet. Registration of the coating can be programmed to be in exact alignment, or advanced or delayed by a specific amount.

The objective of the present invention is to provide a coating device capable of stably coating a coating agent onto a member to be coated, while preventing the supply of excess coating agent. A coating device is provided with: a roller which rotates in one direction; a tank in which an opening is formed facing the roller and which supplies a coating agent via the opening; a doctor blade provided at the side of the opening on the rotation exit side of the roller; and a doctor blade provided at the side of the opening on the rotation entry side of the roller; wherein a gap formed between the doctor blade and the roller is larger than a gap formed between the doctor blade and the roller.

A method is provided for decision support in regulating an adhesive coating applied to Yankee dryers. Online sensors are configured to continuously measure stock characteristics, and additional sensors provide actual stock flow rate and machine speed. A controller predicts potential natural coating application from a fibrous sheet generated from the stock to the Yankee dryer surface, substantially in real time, based on the measured characteristics and sensed actual machine values. An output signal may be provided to a display unit, wherein an optimal adhesive coating feed rate may be determined and displayed for operator decision support. The controller may in an automatic mode be configured to regulate the adhesive coating feed rate based on a comparison of one or more determined optimal values associated with respective actual values. The method may include identifying fiber source changes in real time, and predicting a natural coating potential based partly on predetermined correlations.

The surface profile of a coating material in a substrate width direction is optimized in coating a substrate with the coating material such as an electrode active material. A gap adjuster configured to adjust a gap between a nozzle for ejecting a coating material and a substrate to be coated with the coating material, a rotation speed adjuster configured to adjust a rotation speed of a pump for pressure-feeding the coating material to the nozzle, a model calculator configured to calculate a surface profile of the coating material based on an end region model and a central region model wherein the end region model models profiles of rising regions in the surface profile of the coating material in a width direction of the substrate and the central region model models a profile of a central region between the rising regions in the surface profile, a comparator configured to compare a predetermined set profile with the surface profile of the coating material calculated by the model calculator, and a control calculator configured to calculate a control amount of at least one of the gap adjuster and the rotation speed adjuster based on a comparison result of the comparator are included.

A remote adhesive monitoring system is used in connection with adhesive applied to workpieces moving along a production line. A reservoir, pump, and applicator apply the adhesive to the workpieces. A monitor control computer has an associated data processing program. A pump cycle sensor senses pump cycles. An applicator sensor senses when the adhesive is applied to the workpieces. A workpiece sensor senses the workpieces moving along the line. The monitor control uses input from the applicator sensing means and the workpiece sensor to determine an ON time per each workpiece at a predetermined speed. The monitor control uses input from the workpiece sensor and the pump cycle sensor to determine the number of workpieces per pump cycle. The monitor control calculates an ON time to TOTAL time ratio per each workpiece. The monitor control will then calculate an amount of adhesive used for the given ON time to TOTAL time ratio.