An extrusion system can establish or adjust a position of a tapered, rotationally fixed mandrel with respect to a die orifice to adjustably establish or vary an extrusion aperture width therebetween. This, in turn, can adjustably establish or vary a wall thickness of a tubular extrusion product formed by the extrusion. A die tool can provide rotational shear force and axial compression force to plasticize a billet material for extrusion. The rotationally fixed mandrel can include a lateral outer dimension that varies along a longitudinal direction to vary an inner boundary of the extrusion aperture in response to movement of the rotationally fixed mandrel with respect to the die tool along the central longitudinal axis.

A tubular structure for a rectangular battery can for an electric vehicle, which is thin and has very high dimensional accuracy in order to contain as much electrolyte as possible within a limited size, and a method of manufacturing the same are disclosed. In particular, extrusion of a material to a predetermined thickness is performed, and drawing of the extruded material to a thickness desired by a final product is performed. Accordingly, desired thickness uniformity of the final product is maintained.

An apparatus for forming a part is provided, which includes a die. The die includes a round orifice, a central mandrel disposed within the round orifice, and a plurality of bridges and a corresponding plurality of portholes between the bridges. The bridges and the portholes extending around the central mandrel. A spacing of the bridges around the mandrel is non-equiangular. The die allows a material to be extruded through the die to form a round, closed geometry tube from the material such that the round, closed geometry tube has non-equiangular welds after emerging from the die.

A method for producing a tubular semi-finished product for an implant scaffold which leads to an improvement of the dilatability of the scaffold. The semi-finished product consists of a magnesium alloy. The method includes extruding a tubular semi-finished product by a heated die or tempering an extruded tubular semi-finished product by a heating device. A tube drawing device applies a tensile stress and/or a torsional stress. The tube drawing device has a clamping device. The clamping device is fixed on a predefined portion of the tubular semi-finished product. Tensile force generated by the tube drawing device and/or the torsion moment generated by the tube drawing device is transferred to the semi-finished product.

A method for manufacturing is disclosed. The method forms a hollow pipe using an extrusion process, the hollow pipe contains a main body, a through aperture, and a protrusions running along the entire length of the main body, forms internal threads inside the through aperture, forms an elongated bottom member from the protrusion, wherein the elongated bottom member contains a recessed channel and one or more recesses, wherein the elongated bottom member runs along a portion of the main body, forms external threads along the main body.

A method for manufacturing a strand from a stainless steel by cold forming a billet into the cold-hardened strand and subsequently annealing the strand is provided. The method allows stainless steel strands to be produced, which have both a high tensile strength, as well as a high degree of elongation. The strand is heated to a temperature ranging from 400 C. to 460 C. while the strand is being annealed, and the cold-hardened strand is surrounded by a protective gas atmosphere during the heating process.

Composite tube assemblies and thin-walled tubing are disclosed. In embodiments, the composite tube assemblies include a functional tube and a sacrificial tube disposed within or around the functional tube. The sacrificial tube may be removed by exposure to a corrosive media, without substantially affecting the functional tube. Methods of forming composite tube assemblies and thin-walled tubing are also described.

One or more hollow billets are loaded onto an elongate mandrel bar for extrusion. The billets are transported along the mandrel bar to a rotating die. The billets are transported through fluid clamps, which engage the mandrel bar and provide cooling fluid to the mandrel bar tip, and through mandrel grips, which engage the mandrel bar and prevent the mandrel bar from rotating. One or more press-rams advance the billets through a centering insert and into the rotating die. A quench assembly is provided at an extrusion end of the extrusion press to quench the extruded material. A programmable logic controller may be provided to control, at least in part, operations of the extrusion press system.

One or more hollow billets are loaded onto an elongate mandrel bar for extrusion. The billets are transported along the mandrel bar to a rotating die. The billets are transported through fluid clamps, which engage the mandrel bar and provide cooling fluid to the mandrel bar tip, and through mandrel grips, which engage the mandrel bar and prevent the mandrel bar from rotating. One or more press-rams advance the billets through a centering insert and into the rotating die. A quench assembly is provided at an extrusion end of the extrusion press to quench the extruded material. A programmable logic controller may be provided to control, at least in part, operations of the extrusion press system.

A method of forming a metallic coating a workpiece is disclosed herein. The method includes receiving a sacrificial deposition rod formed of a first material, receiving a workpiece of a second material, forming a coating of the first material from the sacrificial deposition rod onto the workpiece, the coating having a first thickness, and machining the coating to a second thickness that is less than the first thickness.