A method for manufacturing a foam in a conduit comprises extruding a metal conduit. A metal foam powder is injected into a cavity of the metal conduit. The metal foam powder is activated to form a metal foam in the cavity of the metal conduit. A device for producing a foamed metal comprises an extruder that comprises one or more screws for extruding a metal through a die to form a conduit. The die comprises a plurality of ports for injecting a metal foam powder into a central hollow cavity or a wall cavity of the conduit. The device comprises a pressurizing section for increasing pressure on the metal foam powder and a thermal section for increasing the temperature of the metal foam powder to facilitate its expansion into a metal foam.

A system for manufacturing hollow tubular jewellery comprises a die and core assembly for extruding a hollow metallic tube, wherein a core is positioned within a die of the die and core assembly to define three-dimensional surfaces or curved surfaces of a hollow metallic tube. A mandrel is provided for bending the hollow metallic tube, wherein the mandrel is fixed proximal from the die and core assembly. A laser source is provided, which is configured to emit a laser beam to form perforations on the hollow metallic tube. The system includes a fixture which is adapted to hold the hollow metallic tube. The fixture is configured to rotate and tilt to adjustably position a three-dimensional surface or curved surface of the hollow metallic tube perpendicular to the laser beam for forming perforations.

An apparatus for forming a part is provided, which includes a die. The die includes a round orifice, a central mandrel disposed within the round orifice, and a plurality of bridges and a corresponding plurality of portholes between the bridges. The bridges and the portholes extending around the central mandrel. A spacing of the bridges around the mandrel is non-equiangular. The die allows a material to be extruded through the die to form a round, closed geometry tube from the material such that the round, closed geometry tube has non-equiangular welds after emerging from the die.

A method of forming a cylinder by spinning. A cylindrical blank is placed at a geometric center of a lower mold cavity, where a bottom of the lower mold cavity is provided with a straight hole, and a blank block is provided at the straight hole. The lower mold cavity is fixed on a rotating worktable such that the blank is directly below an upper indenter. The indenter is driven by an extruder to move vertically downwards to extrude the cylindrical blank. Meanwhile, the lower mold cavity is driven by the worktable to uniform rotate. The intender is kept still, and the lower mold cavity is continuously driven to rotate. The lower mold cavity moves vertically upwards to process an outer surface of the blank by rotation of a petal-shape inner wall. The formed cylinder is separated from the lower mold cavity to obtain the desired cylinder.

Method for the producing of an extruded frame element with battery pack profile for use in a bicycle frame comprising a plurality of frame elements, where the frame elements are interconnected and constitute a structure with such great rigidity that the bicycle frame under ordinary loading does not change its geometrical shape, wherein the at least one frame element is extruded with variable material thicknesses in a given cross sectional profile, and a recess is made in the at least one extruded frame element, as well as a bicycle frame comprising such a frame element, wherein a stable bicycle frame with sufficient strength is achieved, and wherein the bicycle frame becomes as discreet as possible.

A method for producing capillaries from nonferrous alloys, in particular of Al, which includes the continuous cold rotary extrusion of a blank having a solid cross-section, obtained by casting, in order to produce a tube having a hollow cross-section. The deformation of the blank to be extruded is achieved only by using friction force. The method further includes at least one step of cold drawing of the extruded tube in order to reduce its diameter to the diameters corresponding to a capillary.

A friction stir processing system can include a rotatable die assembly. The rotatable die assembly can include a die body and a plurality of die segments. The die body includes a die base and a die stem. The die stem extends axially from the die base, the die stem defines an extrusion cavity, and the die body is formed from a first material. The plurality of die stems are coupled to the die stem. The plurality of die segments are disposed around the extrusion cavity to collectively form a die surface opposite to the die base. The plurality of die segments are formed from a different material than the die body.

A method of forming a cylinder by spinning. A cylindrical blank is placed at a geometric center of a lower mold cavity, where a bottom of the lower mold cavity is provided with a straight hole, and a blank block is provided at the straight hole. The lower mold cavity is fixed on a rotating worktable such that the blank is directly below an upper indenter. The indenter is driven by an extruder to move vertically downwards to extrude the cylindrical blank. Meanwhile, the lower mold cavity is driven by the worktable to uniform rotate. The intender is kept still, and the lower mold cavity is continuously driven to rotate. The lower mold cavity moves vertically upwards to process an outer surface of the blank by rotation of a petal-shape inner wall. The formed cylinder is separated from the lower mold cavity to obtain the desired cylinder.

An improved apparatus and method of fabricating long nanostructured or ultrafine grained tubes includes, in one implementation, expanding and extruding a sample material through cyclic deformations. The first cycle begins with expanding the sample through a die unit by applying pressure using a punch box, then with extruding the sample by applying back pressure using a stationary mandrel, which in turn reduces the expanded sample diameter to the original diameter. The next cycle begins with inverting the die unit to further extrude the sample with no need to apply back pressure. Furthermore, resistant forces against the sample are reduced by using a lubricant material inside the die unit, thus allowing continuation of additional cycles without constraining the sample length, resulting in desired strength and elongation.

An apparatus, according to an exemplary aspect of the present disclosure includes, among other things, a vehicle structural component that has a plurality of open cells surrounding an open center section. The open center section comprises a multi-corner open center. A method according to an exemplary aspect of the present disclosure includes, among other things, extruding a vehicle structural component from a metallic material, wherein the vehicle structural component includes a plurality of open cells surrounding an open center section, and wherein the plurality of open cells each comprise a polygonal cross-section and the open center section comprises a multi-corner open center.