A system and method provide a material with uniform micro-structure. In an embodiment, an equal channel angular extrusion system includes an interior mandrel. The interior mandrel includes an expanding shear material section and a contracting shear material section. In addition, the system includes a material. The material is disposed about a portion of the interior mandrel. Moreover, the system includes a pressure application device. The pressure application device applies pressure to the material to force the material to contact the expanding shear material section to provide an expanded post-shear material section. Pressure from the pressure application device applies pressure to the material to force the expanded post-shear material section to contact the contracting shear material section to provide a contracted shear material section.

A system and method provide a material with uniform micro-structure. In an embodiment, an equal channel angular extrusion system includes an interior mandrel. The interior mandrel includes an expanding shear material section and a contracting shear material section. In addition, the system includes a material. The material is disposed about a portion of the interior mandrel. Moreover, the system includes a pressure application device. The pressure application device applies pressure to the material to force the material to contact the expanding shear material section to provide an expanded post-shear material section. Pressure from the pressure application device applies pressure to the material to force the expanded post-shear material section to contact the contracting shear material section to provide a contracted shear material section.

The present invention relates to improvements of equal channel angular extrusion (ECAE). It provides a preservation of billet shape, a simple billet ejection from tool, application of backpressure and minimizes or eliminates flashes and cracks during multi-pass processing. That way, ECAE can be performed at a large scale as a productive and cost effective industrial operation without billet reshaping and preheating between passes.

A system and method provide a material with uniform micro-structure. In an embodiment, an equal channel angular extrusion system includes an interior mandrel. The interior mandrel includes an expanding shear material section and a contracting shear material section. In addition, the system includes a material. The material is disposed about a portion of the interior mandrel. Moreover, the system includes a pressure application device. The pressure application device applies pressure to the material to force the material to contact the expanding shear material section to provide an expanded post-shear material section. Pressure from the pressure application device applies pressure to the material to force the expanded post-shear material section to contact the contracting shear material section to provide a contracted shear material section.

A system and method provide a material with uniform micro-structure. In an embodiment, an equal channel angular extrusion system includes an interior mandrel. The interior mandrel includes an expanding shear material section and a contracting shear material section. In addition, the system includes a material. The material is disposed about a portion of the interior mandrel. Moreover, the system includes a pressure application device. The pressure application device applies pressure to the material to force the material to contact the expanding shear material section to provide an expanded post-shear material section. Pressure from the pressure application device applies pressure to the material to force the expanded post-shear material section to contact the contracting shear material section to provide a contracted shear material section.

A process to fabricate ultra-fine grain metal hollow object, comprising: inserting an annealed hollow prototype in an Equal Channel Angular Pressing (ECAP) die, providing a flexible elastic polyurethane mandrel to fill the central hollow space, optionally (if needed) provide polyurethane support to fill the spaces between the outer boundary of the prototype and the inner surface of the ECAP channel and to exert sufficient pressure to complete the ECAP process. The process is designed to improve thermal conductance and mechanical properties of hollow metal parts and is especially applicable to achieving the maximal heat conductance and tensile strength of titanium piping, construction tubing, and cylindrical reactors.

A process to fabricate ultra-fine grain metal hollow object, comprising: inserting an annealed hollow prototype in an Equal Channel Angular Pressing (ECAP) die, providing a flexible elastic polyurethane mandrel to fill the central hollow space, optionally (if needed) provide polyurethane support to fill the spaces between the outer boundary of the prototype and the inner surface of the ECAP channel and to exert sufficient pressure to complete the ECAP process. The process is designed to improve thermal conductance and mechanical properties of hollow metal parts and is especially applicable to achieving the maximal heat conductance and tensile strength of titanium piping, construction tubing, and cylindrical reactors.

Embodiments described herein relate to apparatus for extruding a material. The apparatus comprises an extrusion die arranged to receive material to be extruded from a first direction and from a second direction. The extrusion die comprises an orifice from which material is extruded in a third direction. The first, second and third directions are not all in the same plane. None of the first, second and third directions is parallel to any other of those directions.

Embodiments described herein relate to apparatus for extruding a material. The apparatus comprises an extrusion die arranged to receive material to be extruded from a first direction and from a second direction. The extrusion die comprises an orifice from which material is extruded in a third direction. The first, second and third directions are not all in the same plane. None of the first, second and third directions is parallel to any other of those directions.

A lubricant includes at least 45 wt % paraffin oil, less than 8 wt % of a pyrophosphate or triphosphate, more than 6 wt % of a group 6 disulfide or diselenide and up to 27.5 wt % of graphite. The lubricant is used in a method for producing a magnesium alloy tube via extrusion, and is especially useful to form implants such as stents while maintaining the biocompatibility of the magnesium alloy.