A method for producing a cast strip of molten metal, in which the molten metal passes through a casting gap defined by two oppositely rotating casting rollers and is shaped into the cast strip, as well as the cast strip that is produced. By providing the cast strip in the casting gap with a different thickness in a first length section extending in the longitudinal direction of the cast strip than in a second length section bordering thereon, a metal strip is produced that has length sections with different thicknesses.

A method of making weathering steel by preparing a molten melt producing an as-cast carbon alloy steel strip with a corrosion index of at least 6.0 comprising, by weight, 0.02%-0.08% carbon, <0.6% silicon, 0.2%-2.0% manganese, <0.03% phosphorus, <0.01% sulfur, <0.01% nitrogen, 0.2%-0.5% copper, 0.01%-0.2% niobium, 0.01%-0.2% vanadium, 0.1%-0.4% chromium, 0.08%-0.25% nickel, <0.01% aluminum, and the remainder iron and impurities. The molten melt is solidified and cooled into a cast strip 4 mm in thickness in a non-oxidizing atmosphere. The strip is hot rolled in an austenitic temperature range above Ar.sub.3 to between 10% and 50% reduction, cooled at above 20 C./s and coiled below 700 C. to form a steel strip with a microstructure comprising bainite and acicular ferrite with more than 70% niobium in solid solution. Then, age hardening the strip resulting in a yield strength of at least 550 MPa and a total elongation of at least 8%.

This disclosure concerns methods and apparatus for continuously casting thin strip where one or more expansion rings are positioned within at least one of a pair of casting rolls, and automatically measuring a thickness of the cast strip close to the first side edge of the strip using at least one sensor, and if the thickness measured is too thin, automatically decreasing the radial dimension of the expansion ring arranged in close proximity to the first side edge to cause the cylindrical tube to contract and increase the thickness of the cast strip during casting, and if the thickness measured indicates that the thickness of the cast strip is too thick, automatically increasing the radial dimension of the expansion ring arranged in close proximity to the first side edge to cause the cylindrical tube to expand and reduce the thickness of the cast strip during casting.

A method for producing an Fe-based nanocrystalline alloy ribbon, the method including a step of supplying a molten Fe-based alloy onto a rotating chill roll, and rapidly solidifying the molten Fe-based alloy that has been supplied onto the chill roll, thereby obtaining an Fe-based amorphous alloy ribbon having a free solidified surface and a roll contact surface, and a step of heat-treating the Fe-based amorphous alloy ribbon, thereby obtaining an Fe-based nanocrystalline alloy ribbon; wherein an outer peripheral part of the chill roll is composed of a Cu alloy, and a thermal conductivity of the outer peripheral part is from 70 W/(m.Math.K) to 225 W/(m.Math.K).

A permanent magnet may include a Fe.sub.16N.sub.2 phase constitution. In some examples, the permanent magnet may be formed by a technique that includes straining an iron wire or sheet comprising at least one iron crystal in a direction substantially parallel to a <001> crystal axis of the iron crystal; nitridizing the iron wire or sheet to form a nitridized iron wire or sheet; annealing the nitridized iron wire or sheet to form a Fe.sub.16N.sub.2 phase constitution in at least a portion of the nitridized iron wire or sheet; and pressing the nitridized iron wires and sheets to form bulk permanent magnet

A jacket for a roller used in continuous casting. The roller includes a hardened and quenched steel base surrounded by a cladding which ensures a high mechanical strength and protects the jacket from chemical aggression from liquid metal.

An energy coupling device for coupling energy into molten metal. The energy coupling device includes a cavitation source which supplies energy through a cooling medium and through a receptor in contact with the molten metal. The cavitation source includes a probe disposed in a cooling channel. The probe has at least one injection port for injection of a cooling medium between a bottom of the probe and the receptor. The probe under operation produces cavitations in the cooling medium. The cavitations are directed through the cooling medium to the receptor.

A side dam for a continuous twin roll caster with a body of refractory material shaped to form a side dam and having edge portions adapted to engage end portions of casting rolls of a twin roll caster and having a nip portion adapted to be adjacent a nip between the casting rolls and having upper portions extending across the side dam to form a lateral restraint for a casting pool of molten metal during operation in the twin roll caster; and a pocket between 5 and 50 mm in depth formed in the body between the edge portions and forming shoulder portions in the body between the edge portions and the pocket adapted to be worn as a casting campaign continues until the pocket is reached and continuing to be worn away at level of base portions of the pocket until casting is completed.

Provided is a method that includes ejecting an FeSiB-based molten alloy containing iron (Fe), boron (B), and silicon (Si) as essential components from a tapping nozzle to a surface of a cooling roll and rotating the cooling roll at a surface speed of 15 m/sec or more and 50 m/sec or less to rapidly cool the FeSiB-based molten alloy on the surface of the cooling roll to manufacture an alloy ribbon, the tapping nozzle includes a single slit formed to have a width of 0.6 mm or more and less than 2.0 mm, the cooling roll has a curvature of 810.sup.4 or more and less than 210.sup.3, and the method includes passing cooling water in an amount of 0.3 m.sup.3/min or more and less than 20 m.sup.3/min at 5 C. or more and less than 60 C. through the cooling roll to manufacture a rapidly solidified alloy ribbon having an average thickness of 30 m or more and less than 55 m.

A molten metal processing device including an assembly mounted on the casting wheel, including at least one vibrational energy source which supplies vibrational energy to molten metal cast in the casting wheel while the molten metal in the casting wheel is cooled, and a support device holding the vibrational energy source. An associated method for forming a metal product which provides molten metal into a containment structure included as a part of a casting mill, cools the molten metal in the containment structure, and couples vibrational energy into the molten metal in the containment structure.