B22D11/115

MICROALLOY CARBON STEEL FOR PASSENGER CAR HUB BEARINGS AND METHOD FOR MANUFACTURING THE SAME

A steel, including: between 0.45 and 0.70 wt. % of carbon, between 0.10 and 0.50 wt. % of silicon, between 0.30 and 0.70 wt. % of manganese, between 0.20 and 0.60 wt. % of chromium, less than or equal to 0.025 wt. % of phosphorus, between 0.003 and 0.030 wt. % of sulfur, less than or equal to 0.1 wt. % of molybdenum, less than or equal to 0.2 wt. % of nickel, less than or equal to 0.04 wt. % of aluminum, less than or equal to 0.3 wt. % of copper, less than or equal to 0.001 wt. % of calcium, less than or equal to 0.003 wt. % of titanium, less than or equal to 0.001 wt. % of oxygen, less than or equal to 0.04 wt. % of arsenic, less than or equal to 0.03 wt. % of tin.

Mold corner heating during casting

Systems and methods may utilize magnetic rotors to heat molten metal in the corner regions of a mold during casting (e.g., casting of an ingot, billet, or slab). The magnetic rotors are positioned adjacent to the corners of the mold and heat the molten metal in the corner region to increase the temperature of the molten metal adjacent the corners. The increased temperature of the molten metal in the mold corners can prevent intermetallics from forming in the molten metal or otherwise reduce such formation.

MAGNETIC FIELD GENERATION DEVICE AND MOLTEN METAL DRIVE SYSTEM
20240371555 · 2024-11-07 ·

A magnetic field generation device according to an embodiment includes a plurality of iron cores arranged at gaps from each other, coils and for energizing an R-phase current, coils for energizing an S-phase current, and coils for energizing a T-phase current. The magnetic poles of each iron core are arranged along a predetermined direction to constitute first to sixth magnetic pole groups, respectively. The coils are wound around each of the first to sixth magnetic pole groups.

MAGNETIC FIELD GENERATION DEVICE AND MOLTEN METAL DRIVE SYSTEM
20240371555 · 2024-11-07 ·

A magnetic field generation device according to an embodiment includes a plurality of iron cores arranged at gaps from each other, coils and for energizing an R-phase current, coils for energizing an S-phase current, and coils for energizing a T-phase current. The magnetic poles of each iron core are arranged along a predetermined direction to constitute first to sixth magnetic pole groups, respectively. The coils are wound around each of the first to sixth magnetic pole groups.

Continuous casting device for slab comprising titanium or titanium alloy

In the present invention the torch movement period is 20-40 seconds, with the torch movement period being the time required to move plasma torches (which heat the surface of molten metal in the casting mold) one time. The average heat input amount at multiple sites, which are obtained by dividing the initial solidification portion (which is where the molten metal makes contact with the casting mold and first solidifies) into multiple sites in the circumferential direction of the casting mold, is 1.0-2.0 MW/m.sup.2. The molten metal advection time, which is the time required for electromagnetically stirred molten metal to travel the length of the torch heating region of the surface of the molten metal in the lengthwise direction of the casting mold, is 3.5 seconds or less.

Continuous casting device for slab comprising titanium or titanium alloy

In the present invention the torch movement period is 20-40 seconds, with the torch movement period being the time required to move plasma torches (which heat the surface of molten metal in the casting mold) one time. The average heat input amount at multiple sites, which are obtained by dividing the initial solidification portion (which is where the molten metal makes contact with the casting mold and first solidifies) into multiple sites in the circumferential direction of the casting mold, is 1.0-2.0 MW/m.sup.2. The molten metal advection time, which is the time required for electromagnetically stirred molten metal to travel the length of the torch heating region of the surface of the molten metal in the lengthwise direction of the casting mold, is 3.5 seconds or less.

Method and apparatus for moving molten metal

Methods and apparatus for moving a molten metal are provided in which the electromagnetic inductor includes at least two pairs of electromagnetic pole pairs and in which a first magnetic field component is generated between one pole in a first electromagnetic pole pair and a second pole in a different electromagnetic pole pair, and in which a second magnetic field component is generated between the two poles in one or more electromagnetic pole pairs, the second magnetic field component thereby generating one or more eddy currents in the molten metal. Those eddy currents are generally parallel to the surface of the molten metal and so have greater magnitude and extent that eddy currents perpendicular to the surface. Such eddy currents provide useful additional movement to the molten metal, for instance for stirring purposes, particularly when the depth of molten metal is small.

Method and apparatus for moving molten metal

Methods and apparatus for moving a molten metal are provided in which the electromagnetic inductor includes at least two pairs of electromagnetic pole pairs and in which a first magnetic field component is generated between one pole in a first electromagnetic pole pair and a second pole in a different electromagnetic pole pair, and in which a second magnetic field component is generated between the two poles in one or more electromagnetic pole pairs, the second magnetic field component thereby generating one or more eddy currents in the molten metal. Those eddy currents are generally parallel to the surface of the molten metal and so have greater magnitude and extent that eddy currents perpendicular to the surface. Such eddy currents provide useful additional movement to the molten metal, for instance for stirring purposes, particularly when the depth of molten metal is small.

METAL MOLDED BODY MANUFACTURING APPARATUS BY ELECTROMAGNETIC STIRRING
20180029111 · 2018-02-01 ·

There is provided a metal molded body manufacturing apparatus for electromagnetically stirring metallic molten metal and molding a metal molded body. The metal molded body manufacturing apparatus includes: a die having an inclined side wall; and a moving magnetic field generation section that stirs the molten metal in the die, wherein the moving magnetic field generation section includes a magnetic body, and a coil wound around the magnetic body as a center, and an end surface of the magnetic body is disposed in parallel to an inner surface of the side wall.

METAL MOLDED BODY MANUFACTURING APPARATUS BY ELECTROMAGNETIC STIRRING
20180029111 · 2018-02-01 ·

There is provided a metal molded body manufacturing apparatus for electromagnetically stirring metallic molten metal and molding a metal molded body. The metal molded body manufacturing apparatus includes: a die having an inclined side wall; and a moving magnetic field generation section that stirs the molten metal in the die, wherein the moving magnetic field generation section includes a magnetic body, and a coil wound around the magnetic body as a center, and an end surface of the magnetic body is disposed in parallel to an inner surface of the side wall.