B22D11/115

Device for controlling flow in mold and method for controlling flow in mold in thin-slab casting

The device for controlling a flow in a mold in thin-slab casting of steel has a thickness on the short side of the meniscus portion of 150 mm or less and a casting width of 2 m or less and includes a DC magnetic field generation unit and an immersion nozzle having a slit formed at the bottom so that the slit leads to the bottom of the discharge hole and opens outside, the discharge hole and the slit are present in the DC magnetic field zone, and the magnetic flux density B (T) in the DC magnetic field zone and the distance L (m) from the lower end of the immersion nozzle to the lower end of the core satisfy Formulae (1) and (2) described below:
0.35T≤B≤1.0T  Formula (1)
L≥0.06 m  Formula (2)

Device for controlling flow in mold and method for controlling flow in mold in thin-slab casting

The device for controlling a flow in a mold in thin-slab casting of steel has a thickness on the short side of the meniscus portion of 150 mm or less and a casting width of 2 m or less and includes a DC magnetic field generation unit and an immersion nozzle having a slit formed at the bottom so that the slit leads to the bottom of the discharge hole and opens outside, the discharge hole and the slit are present in the DC magnetic field zone, and the magnetic flux density B (T) in the DC magnetic field zone and the distance L (m) from the lower end of the immersion nozzle to the lower end of the core satisfy Formulae (1) and (2) described below:
0.35T≤B≤1.0T  Formula (1)
L≥0.06 m  Formula (2)

ELECTROMAGNETIC BRAKE FOR A MOLD OF A SLAB CONTNUOUS CASTING ASSEMBLY
20220158534 · 2022-05-19 ·

An electromagnetic brake that variably influences the flow of molten steel in two width regions (B1, B2) of a mold (1) of a slab continuous casting assembly by variably adjusting the magnetic flux density in the two width regions with two magnetic circuits, each magnetic circuit having a first pole (4a), a second pole (4b), and a yoke (2) for magnetically connecting the first and the second pole (4a, 4b). The first and the second poles (4a, 4b) lie substantially opposite each other in the direction of thickness (d) of the mold (1), and the first pole (4a) extends in the direction of the second pole (4b) in the direction of thickness (d) and vice versa. At least one pole (4a, 4b) of either magnetic circuit can be moved relative to the yoke (2) in the direction of thickness (d) of the mold (1).

DIRECT CHILL CAST ALUMINUM INGOT WITH COMPOSITION GRADIENT FOR REDUCED CRACKING
20230256503 · 2023-08-17 · ·

Described are methods of preparing compositionally gradient aluminum alloy products. The methods may include casting a composite ingot in a mold. The composite ingot may include an inner region comprising a first aluminum alloy, an outer region surrounding the inner region, and a compositionally gradient zone between the inner region and the outer region. The outer region may include a second aluminum alloy different from the first aluminum alloy. At least one alloying element of the first aluminum alloy may have a content that is decreased through the compositionally gradient zone in a direction from the inner region to the outer region. Also described are aluminum alloy composite ingots and rolled aluminum alloy products having a compositionally gradient zone.

DIRECT CHILL CAST ALUMINUM INGOT WITH COMPOSITION GRADIENT FOR REDUCED CRACKING
20230256503 · 2023-08-17 · ·

Described are methods of preparing compositionally gradient aluminum alloy products. The methods may include casting a composite ingot in a mold. The composite ingot may include an inner region comprising a first aluminum alloy, an outer region surrounding the inner region, and a compositionally gradient zone between the inner region and the outer region. The outer region may include a second aluminum alloy different from the first aluminum alloy. At least one alloying element of the first aluminum alloy may have a content that is decreased through the compositionally gradient zone in a direction from the inner region to the outer region. Also described are aluminum alloy composite ingots and rolled aluminum alloy products having a compositionally gradient zone.

CONTINUOUS CASTING METHOD OF CAST SLAB

A continuously casting method including arranging temperature measuring elements according to specified conditions, selecting as evaluation targets for temperatures of copper plates on a wide face of mold values measured by the temperature measuring elements arranged closer to a center in a width direction of a cast slab than short sides of the cast slab under continuous casting at levels of 50 mm or more lower in a slab withdrawal direction than a meniscus of a molten steel in a mold, and adjusting a casting condition such that a standard deviation of the values measured over the width direction of the copper plates on the wide face of mold at a same level in the slab withdrawal direction is 20° C. or lower.

CONTINUOUS CASTING METHOD OF CAST SLAB

A continuously casting method including arranging temperature measuring elements according to specified conditions, selecting as evaluation targets for temperatures of copper plates on a wide face of mold values measured by the temperature measuring elements arranged closer to a center in a width direction of a cast slab than short sides of the cast slab under continuous casting at levels of 50 mm or more lower in a slab withdrawal direction than a meniscus of a molten steel in a mold, and adjusting a casting condition such that a standard deviation of the values measured over the width direction of the copper plates on the wide face of mold at a same level in the slab withdrawal direction is 20° C. or lower.

AGITATION DEVICE AND METHOD FOR MELTING FURNACE AND MELTING FURNACE

Electromagnetic agitation device and control method of electromagnetic agitation device for melting furnace of metallic material, in which the electromagnetic agitation device includes series of elements of generation of the force field controlled in an independent or coordinated way with respect to one another for generation of different movements of the molten metallic material contained inside the furnace.

AGITATION DEVICE AND METHOD FOR MELTING FURNACE AND MELTING FURNACE

Electromagnetic agitation device and control method of electromagnetic agitation device for melting furnace of metallic material, in which the electromagnetic agitation device includes series of elements of generation of the force field controlled in an independent or coordinated way with respect to one another for generation of different movements of the molten metallic material contained inside the furnace.

Equipment and method of semi-continuous casting optimized by synergistic action of traveling magnetic field and ultrasound wave for thin-walled alloy casting with equal outer diameter

A semi-continuous casting equipment for thin-walled alloy castings with equal outer diameter, optimized by synergistic action of traveling magnetic fields and ultrasonic wave, includes: a melting and insulation device, a heat insulation panel, a traveling magnetic field generator and a water-cooled crystallizer sequentially positioned on a working platform; an outer mold positioned on the water-cooled crystallizer and sleeved the traveling magnetic field generator; a mold core inside the outer mold defining a casting cavity; a bottom plate below the mold core capable of sliding against and along an inner side of the outer mold; two position control units supported by the working platform; an ultrasonic limit baffle moveably engaged with the position control units; an ultrasonic wave generator affixed on the ultrasonic limit baffle and extended to the casting cavity; a motion system controlling up and down movement of the bottom plate and the position control units through a gear transmission mechanism.