B22D11/115

METHOD FOR PRODUCING SHEET INGOTS BY VERTICAL CASTING OF AN ALUMINIUM ALLOY

A method for casting a metal alloy in an ingot mold extending along a vertical axis, the horizontal section of the ingot mold being parallelepiped in shape. During casting, a travelling alternating magnetic field is applied to a liquid phase of the alloy, the magnetic field having a maximum amplitude propagating along an axis of propagation. Under the effect of the magnetic field, a Lorentz force is applied to the liquid phase of the alloy, such that a Lorentz force of maximum intensity propagates along the axis of propagation. The method includes modulating the maximum intensity of the Lorentz force propagating along the axis of propagation. This modulation is obtained by varying, over time, one or more parameters, referred to as force parameters, governing the Lorentz force. An ingot obtained by the method is also described.

CONTINUOUS CASTING FACILITY AND CONTINUOUS CASTING METHOD USED FOR THIN SLAB CASTING FOR STEEL

A continuous casting facility used for thin slab casting has a mold for casting molten steel, an immersion nozzle that supplies the molten steel into the mold, and an electromagnetic stirring device capable of providing a swirl flow at a molten steel surface in the mold, and a thickness D.sub.Cu (mm) of a copper plate of a long side wall, a thickness T (mm) of a steel piece, a frequency f (Hz) of the electromagnetic stirring device, electric conductivity σ (S/m) of the molten steel, and electric conductivity σ.sub.Cu (S/m) of the copper plate of the long side wall are adjusted to satisfy the following formulae (1)-a and (1)-b:


D.sub.Cu<√(2/σ.sub.Cuωμ)  (1)-a


√(1/2σωμ)<T  (1)-b, where ω=2πf: angular velocity (rad/sec), and μ=4π×10.sup.−7: magnetic permeability in vacuum (N/A.sup.2).

CONTINUOUS CASTING FACILITY AND CONTINUOUS CASTING METHOD USED FOR THIN SLAB CASTING FOR STEEL

A continuous casting facility used for thin slab casting has a mold for casting molten steel, an immersion nozzle that supplies the molten steel into the mold, and an electromagnetic stirring device capable of providing a swirl flow at a molten steel surface in the mold, and a thickness D.sub.Cu (mm) of a copper plate of a long side wall, a thickness T (mm) of a steel piece, a frequency f (Hz) of the electromagnetic stirring device, electric conductivity σ (S/m) of the molten steel, and electric conductivity σ.sub.Cu (S/m) of the copper plate of the long side wall are adjusted to satisfy the following formulae (1)-a and (1)-b:


D.sub.Cu<√(2/σ.sub.Cuωμ)  (1)-a


√(1/2σωμ)<T  (1)-b, where ω=2πf: angular velocity (rad/sec), and μ=4π×10.sup.−7: magnetic permeability in vacuum (N/A.sup.2).

System and method of melting and controlling the flow of molten metal by electromagnetic force utilizing multiple induction coils

An induction coil assembly associated with controlling the flow of molten material used in casting or deposition of precious and/or non-precious metals on a substrate is disclosed. The assembly comprises one or more induction coils associated with induction melting of electrically conductive material by applying a predetermined current value. The assembly further comprises a crucible comprising the electrically conductive material in which an electromagnetic field is generated therein by the predetermined current value applied to the induction coils. The electromagnetic field associated with the electrically conductive material is modulated; and is used to generate smaller units of the electrically conductive material by interrupting velocity of a flow of the material in order to produce grains or apply layers on the substrate. Corresponding methods are also disclosed.

System and method of melting and controlling the flow of molten metal by electromagnetic force utilizing multiple induction coils

An induction coil assembly associated with controlling the flow of molten material used in casting or deposition of precious and/or non-precious metals on a substrate is disclosed. The assembly comprises one or more induction coils associated with induction melting of electrically conductive material by applying a predetermined current value. The assembly further comprises a crucible comprising the electrically conductive material in which an electromagnetic field is generated therein by the predetermined current value applied to the induction coils. The electromagnetic field associated with the electrically conductive material is modulated; and is used to generate smaller units of the electrically conductive material by interrupting velocity of a flow of the material in order to produce grains or apply layers on the substrate. Corresponding methods are also disclosed.

ELECTROMAGNETIC MODIFIED METAL CASTING PROCESS
20210162491 · 2021-06-03 ·

A process for the electromagnetic refining of light metals being cast is provided. The process includes applying a single phase weak stationary field to the metal with a low frequency induction coil during solidification.

ELECTROMAGNETIC MODIFIED METAL CASTING PROCESS
20210162491 · 2021-06-03 ·

A process for the electromagnetic refining of light metals being cast is provided. The process includes applying a single phase weak stationary field to the metal with a low frequency induction coil during solidification.

Method and device for producing foundry ingots from metal

The invention relates to a method for producing foundry ingots (1) from metal, in particular from steel, having a cross-sectional area of more than 0.1 m.sup.2, wherein liquid metal (2) is discharged into an ingot mold (15) open at the bottom either directly form a casting ladle (11) or via a tundish (12), and wherein, by a drawing piston (28), which is vertically movable in the direction of a longitudinal axis (5) of the foundry ingot (1) and on which the foundry ingot (1) is at least indirectly arranged, the at least partially solidified foundry ingot (1) is drawn from the ingot mold (15) in the direction of the longitudinal axis (5).

Method and device for producing foundry ingots from metal

The invention relates to a method for producing foundry ingots (1) from metal, in particular from steel, having a cross-sectional area of more than 0.1 m.sup.2, wherein liquid metal (2) is discharged into an ingot mold (15) open at the bottom either directly form a casting ladle (11) or via a tundish (12), and wherein, by a drawing piston (28), which is vertically movable in the direction of a longitudinal axis (5) of the foundry ingot (1) and on which the foundry ingot (1) is at least indirectly arranged, the at least partially solidified foundry ingot (1) is drawn from the ingot mold (15) in the direction of the longitudinal axis (5).

Molding facility

A molding facility in continuous casting enabling the quality of the cast slab to be achieved stably even if improving the productivity, the molding facility provided with a mold for continuous casting use, a first water box and second water box storing cooling water for cooling the mold, an electromagnetic stirring device imparting to molten metal in the mold an electromagnetic force causing a swirling flow to be generated in a horizontal plane, and an electromagnetic brake device imparting to a discharge flow of molten metal to an inside of the mold from a submerged nozzle an electromagnetic force in a direction braking the discharge flow, the first water box, the electromagnetic stirring device, the electromagnetic brake device, and the second water box being placed in that order from above to below at an outside surface of a long side mold plate of the mold so as to fit between a top end and bottom end of the long side mold plate, a core height H1 of the electromagnetic stirring device and a core height H2 of the electromagnetic brake device satisfying 0.80≤H1/H2≤2.33.