A device for continuously removing impurities from molten metal includes a molten metal flow path body, an inlet-side closed end plate and an outlet-side closed end plate are provided in the molten metal flow path body so as to form an impurity removal space, an electrode device composed of an inlet-side electrode and an outlet-side electrode that face each other in a longitudinal direction of the molten metal flow path body, a magnetic field device composed of a pair of permanent magnets that face each other in a width direction, sandwich the impurity removal space, and an urging device composed of the electrode device and the magnetic field device applies a Lorentz force downward to molten metal in the impurity removal space so as to increase a density of the molten metal and cause impurities in the molten metal to rise up to a surface of the molten metal.

A molten metal filter box. The filter box includes a filter housing provided in a flow path for molten metal. A horizontal partition is disposed within the filter housing and has at least one filter receiving passage. A filter medium in the shape of a substantially flat plate is positioned within the filter receiving passage and below an inflow path of the molten metal. The filter medium includes a hole. A filter handling tool is disposed within the hole. The filter handling tool can optionally include a handle secured to the molten metal filter box to suspend the filter medium. Advantageously, the filter medium can be removed by grasping the filter handling tool and removing the filter medium.

A copper ingot of the present invention which is casted by a belt-caster type continuous casting apparatus includes: 1 ppm by mass or less of carbon; 10 ppm by mass or less of oxygen; 0.8 ppm by mass or less of hydrogen; 15 ppm by mass to 35 ppm by mass of phosphorus; and a balance of Cu and inevitable impurities, and includes inclusions formed of oxides containing carbon, phosphorus, and Cu.

A copper ingot of the present invention which is casted by a belt-caster type continuous casting apparatus includes: 1 ppm by mass or less of carbon; 10 ppm by mass or less of oxygen; 0.8 ppm by mass or less of hydrogen; 15 ppm by mass to 35 ppm by mass of phosphorus; and a balance of Cu and inevitable impurities, and includes inclusions formed of oxides containing carbon, phosphorus, and Cu.

Apparatus and a method for filtering molten metal, in particular aluminium, including a container (1) with a removable lid (20) provided on top of the container to keep the container sealed (air tight) during operation, the container (1) being provided with an inlet chamber (2) having an inlet opening (5) receiving metal from a metal supply launder (10) and outlet chamber (3) with outlet opening (6) connected to a launder segment (10). The container further being provided with partition wall (8) between the inlet chamber (2) and outlet chamber (3) and with ceramic foam filter (17) mounted in the outlet chamber. The inlet chamber (2) and outlet chamber (3) are provided side by side within the container (1) and being split by the partition wall (8) extending from the bottom of the container and upwardly to a preset level of the container interior height. The container (1) is connected in parallel with the metal supply launder (10) via stubs (5, 6) that communicates with the inlet (5) and outlet (6) openings respectively, the launder (10) being provided with a dam (14) or valve device downstream the outlet (6) of the container (1) and another dam or valve device (13) between the said launder stubs (5 and 6). Inside the container (1) there is further arranged a second outlet chamber (4) with a filter (17) that when in use, communicates with the first outlet chamber (3) via a space above a partition wall (8) extending from the bottom of the container and upwardly to a preset level of the container interior height, where the second outlet chamber (4) has one outlet (7) provided by a stub (7) connected to a launder segment (10) being in connection with metal supply launder (10). The second outlet chamber (4) is used for increasing the filter capacity when producing metal with a high cleanliness.

Apparatus and a method for filtering molten metal, in particular aluminium, including a container (1) with a removable lid (20) provided on top of the container to keep the container sealed (air tight) during operation, the container (1) being provided with an inlet chamber (2) having an inlet opening (5) receiving metal from a metal supply launder (10) and outlet chamber (3) with outlet opening (6) connected to a launder segment (10). The container further being provided with partition wall (8) between the inlet chamber (2) and outlet chamber (3) and with ceramic foam filter (17) mounted in the outlet chamber. The inlet chamber (2) and outlet chamber (3) are provided side by side within the container (1) and being split by the partition wall (8) extending from the bottom of the container and upwardly to a preset level of the container interior height. The container (1) is connected in parallel with the metal supply launder (10) via stubs (5, 6) that communicates with the inlet (5) and outlet (6) openings respectively, the launder (10) being provided with a dam (14) or valve device downstream the outlet (6) of the container (1) and another dam or valve device (13) between the said launder stubs (5 and 6). Inside the container (1) there is further arranged a second outlet chamber (4) with a filter (17) that when in use, communicates with the first outlet chamber (3) via a space above a partition wall (8) extending from the bottom of the container and upwardly to a preset level of the container interior height, where the second outlet chamber (4) has one outlet (7) provided by a stub (7) connected to a launder segment (10) being in connection with metal supply launder (10). The second outlet chamber (4) is used for increasing the filter capacity when producing metal with a high cleanliness.

The invention relates to the field of aluminum metallurgy and can be used to produce ingots from high quality aluminum alloys when manufacturing aerospace and automotive products. The use of this invention relates to the technology of secondary modification. The method of casting products from aluminum alloys includes the following stages: a) aluminum melt preparation in the alloying furnace; b) addition alloy introduction into melt; c) degassing of the aluminum melt containing the addition alloy; d) addition alloy re-introduction; e) filtration of the aluminum melt obtained at stage d) and f) feeding the filtered melt into the crystallizer. It ensures the improved effectiveness of the aluminum melt modification with addition alloys without additional constructional changes in existing lines for aluminum ingot casting. It allows reducing the alloy modification costs, decreasing the grain in resulting alloys and improving plastic and mechanical properties of the obtained cast ingots and their products.

According to another embodiment, a molten metal filter having two opposed plates is provided. At least one hollow elongated member comprised of a porous refractory material is attached at a first end to a first end plate and at a second end to a second end plate. The first end plate has a passage extending through a width of the first end plate and a ledge that receives the first end of the elongated member. The second end plate has an opening receiving the second end of the elongated member. The opening passes through the width of the second end plate and is dimensioned to be larger than a circumference of the elongated member.

According to another embodiment, a molten metal filter having two opposed plates is provided. At least one hollow elongated member comprised of a porous refractory material is attached at a first end to a first end plate and at a second end to a second end plate. The first end plate has a passage extending through a width of the first end plate and a ledge that receives the first end of the elongated member. The second end plate has an opening receiving the second end of the elongated member. The opening passes through the width of the second end plate and is dimensioned to be larger than a circumference of the elongated member.

A method and apparatus for continuous Near Net Shape casting of a liquid metal (10) into a metal strip are described. The method comprises transferring the liquid metal in a velocity adjusted manner from a headbox (50) a chilled substrate (36), via a meniscus gap (69). The headbox (50) comprising a slot nozzle (68) defined in a bottom portion (66) for the headbox (50) above (36) onto the chilled substrate. The slot nozzle (68) defining a smooth elongated cavity with a slot width (67) and the slot length (65) of the metal strip (34). It has been surprisingly found that the generation of some turbulence at the outlet of the apparatus described herein promotes stable Near Net Shape Continuous Casting. The present method and apparatus increase the level of turbulence in the liquid metal of the outlet nozzle upstream of the chilled substrate (36) to minimize premature metal freezing. In a particularly preferred embodiment the slot nozzle is adjustable.