B22D11/182

Dynamically positioned diffuser for metal distribution during a casting operation
11292051 · 2022-04-05 · ·

Provided herein are an apparatus and method for continuous casting of metal, and more particularly, to an apparatus and method to reduce macrosegregation through a mechanism for controlling the position of a spout tip or diffuser during the casting process to maintain the spout tip or diffuser near the solidification front, location of transition between liquid metal and solid metal in the cast part. An apparatus may include: a mold frame supporting a mold defining a mold cavity; a liquid diffuser; and an actuator configured to move at least one of the mold frame and the liquid diffuser relative to one another, wherein the actuator is configured to move at least one of the mold frame and the liquid diffuser relative to one another in response to a signal from at least one sensor.

HIGH-STRENGTH STEEL SHEET AND METHOD FOR PRODUCING SAME

A high-strength steel sheet of the present invention has a specific chemical composition. Furthermore, in the steel sheet, a degree of Mn segregation in a specific region is 1.5 or less; a maximum P concentration in a specific region is 0.08 mass % or less; in a specific region, at least one specific MnS particle group is present, the number of specific MnS particle groups is 2.0 or fewer per 1 mm.sup.2, and the number of specific oxide-based inclusions is 8 or fewer per 1 mm.sup.2; of all oxide-based inclusions, oxide-based inclusions having a specific composition are present in a number ratio of 80% or greater; the microstructure includes, in terms of a volume fraction, 30 to 95% martensite, 5 to 70% ferrite phase, less than 30% (and 0% or greater) bainite, and less than 2.0% (and 0% or greater) austenite phase; and a tensile strength is 980 MPa or greater.

STEEL MEMBER AND METHOD OF MANUFACTURING SAME

A steel member according to an aspect of the present invention has a predetermined chemical composition, in which a metallographic structure includes, by a volume %, 60.0% to 85.0% of martensite, 10.0% to 30.0% of bainite, 5.0% to 15.0% of residual austenite, and 0% to 4.0% of a remainder in microstructure. A length of a maximum minor axis of the residual austenite is 30 nm or longer. A number density of a carbide which exist in the steel member and has a circle equivalent diameter of 0.1 μm or more and an aspect ratio of 2.5 or less is 4.0×10.sup.3 pieces/mm.sup.2 or less.

Measuring method, system and sensor for a continuous casting machine
11020793 · 2021-06-01 ·

A system for detection of the level of a liquid metal within a crystallizer of a mold has a detection system. The detection system is based on a transmission of at least one signal transmitted toward a crystallizer having the liquid metal therein and a reception of a reflection of the transmitted signal. A first ultrasonic element transmits a ultrasonic elastic wave and a second ultrasonic element receives the ultrasonic elastic wave. A processor measures a time elapsed between transmission and reception and correlates the elapsed time relative to the level of liquid metal in the crystallizer.

DYNAMICALLY POSITIONED DIFFUSER FOR METAL DISTRIBUTION DURING A CASTING OPERATION
20210154730 · 2021-05-27 ·

Provided herein are an apparatus and method for continuous casting of metal, and more particularly, to an apparatus and method to reduce macrosegregation through a mechanism for controlling the position of a spout tip or diffuser during the casting process to maintain the spout tip or diffuser near the solidification front, location of transition between liquid metal and solid metal in the cast part. An apparatus may include: a mold frame supporting a mold defining a mold cavity; a liquid diffuser; and an actuator configured to move at least one of the mold frame and the liquid diffuser relative to one another, wherein the actuator is configured to move at least one of the mold frame and the liquid diffuser relative to one another in response to a signal from at least one sensor.

Dynamically positioned diffuser for metal distribution during a casting operation
10913108 · 2021-02-09 · ·

Provided herein are an apparatus and method for continuous casting of metal, and more particularly, to an apparatus and method to reduce macrosegregation through a mechanism for controlling the position of a spout tip or diffuser during the casting process to maintain the spout tip or diffuser near the solidification front, location of transition between liquid metal and solid metal in the cast part. An apparatus may include: a mold frame supporting a mold defining a mold cavity; a liquid diffuser; and an actuator configured to move at least one of the mold frame and the liquid diffuser relative to one another, wherein the actuator is configured to move at least one of the mold frame and the liquid diffuser relative to one another in response to a signal from at least one sensor.

DROSS REMOVAL DEVICE, DROSS REMOVAL METHOD, DROSS DETECTION DEVICE, AND DROSS DETECTION METHOD

What is provided is a novel and improved dross removal device capable of more efficiently collecting a bath surface dross using a dross robot, and a dross removal method.

In order to solve the problem, according to an aspect of the present invention, there is provided a dross removal device including: a dross robot that is configured to collect a bath surface dross present on a bath surface of a coating bath; a dross sensor that is configured to measure an intensity of infrared light from the bath surface of the coating bath; a dross sensor control device that is configured to specify a position of the bath surface dross according to a temporal change amount in the intensity of the infrared light; and a dross robot control device that is configured to cause the dross robot to collect the bath surface dross at the position specified by the dross sensor control device.

Meniscus flow control device and meniscus flow control method using same
10710152 · 2020-07-14 · ·

Provided is a meniscus flow control device that includes: a meniscus flow detection unit for detecting, in a meniscus flow form of molten steel, relative temperature values for positions measured by temperature measurers, and relatively comparing the temperature values measured by the temperature measurers to thereby determine the flow state of the molten steel meniscus to be normal or abnormal; a magnetic field generation unit, installed outside a mold, for generating a magnetic field and controlling the flow of the molten steel by the magnetic field; and a flow control unit for maintaining the operation of the magnetic field generation unit in the current state when the meniscus flow state detected by the meniscus flow detection unit is determined to be normal, and for controlling the magnetic field generation unit to adjust the meniscus flow to be normal when the detected meniscus flow state is determined to be abnormal.

Mold for continuous casting

The primary object of the present invention is to provide a mold for continuous casting including a temperature detection unit which can detect the temperature of a copper plate of the mold with high precision, and can be easily inserted into and pulled out of the copper plate. The present invention includes: a main body; and a temperature detection unit which is inserted in an insertion hole in the main body, and detects temperature inside the mold. The temperature detection unit includes: an FBG sensor inserted in a protection tube which can be deformed in a radial direction; and a support member which supports the FBG sensor along the longitudinal direction. At a temperature detection point, the protection tube in which the FBG sensor is inserted is held between a stretched member in the support member and an inner surface of the insertion hole.

Apparatus, method, and program for detecting molten metal surface level in continuous casting mold

A heat flux derivation unit (202) derives a value q.sub.y of a y-axis direction component of a heat flux vector. A molten metal surface level derivation unit (203) derives, as a molten metal surface level, a position where the absolute value of the value q.sub.y of the y-axis direction component of the heat flux vector whose y-axis component vector is in a direction opposite to a casting direction is maximum.