The present application provides a method for manufacturing a metal foam. The present application can provide a method for manufacturing a metal foam, which is capable of forming a metal foam comprising uniformly formed pores and having excellent mechanical properties as well as the desired porosity, and a metal foam having the above characteristics. In addition, the present application can provide a method capable of forming a metal foam in which the above-mentioned physical properties are ensured, while being in the form of a thin film or sheet, within a fast process time, and such a metal foam.

There is disclosed a method for chemically bonding TiNi materials to Nitinol constructs, comprising placing a Nitinol construct within a mold and packing a powder combination comprising Ti powder and Ni powder, and powder comprised of zero or more of the elements Cu, Hf, Zr, Pt, Pd, Au, Cd, Ag, Nb, Ta, O, N, B, and H, into the mold. The method further includes initiating a process of self-propagating high temperature synthesis of the powder combination within the mold to create a chemical bond between the Nitinol construct and a resulting TiNi foam to thereby create a Nitinol and TiNi assembly.

A method for producing a gas turbine component, which comes into frictional contact with a friction partner, includes: providing a base body produced from a superalloy; applying a first metal coating to a surface of the base body facing the at least one friction partner in the mounted state, wherein an additive production method using a first metal powder is used to apply the first metal coating; and applying a second metal coating to the first metal coating, wherein an additive production method using a second metal powder and a pulverulent pore-forming agent is used to apply the second metal coating and, by adding the pore-forming agent, the porosity of the second metal coating is set such that it is greater than the porosity of the first metal coating, and the volume flows of the introduced metal powder and the introduced pulverulent pore-forming agent are set or controlled separately.

Provided is a method for manufacturing a porous metal body, which can manufacture a porous metal body with a suppressed variation in thickness in spite of using a molding plate having a relatively thin thickness multiple times. The method for manufacturing a porous metal body includes a plurality of steps including: a depositing step of depositing metal powder in a dry process onto a molding plate 100 made of carbon, the molding plate 100 having a thickness of 30 mm or less and an area of a surface for depositing the metal powder of 36 cm.sup.2 or more; after the depositing step, a sintering step of sintering the metal powder on the molding plate 100, wherein the plurality of steps are performed using the same molding plate 100, and wherein at least one step of the plurality of steps further includes, between the depositing step and the sintering step, a thickness adjusting step of adjusting a thickness of a deposited layer of the metal powder on the molding plate 100 while flattening the surface 105 of the molding plate 100.

A method for preparing aluminum foam sandwich material by rotating friction extrusion and electromagnetic pulse hybrid process includes: step 1: preparing the filler; step 2: processing the filler to prepare a plurality of preforms; step 3: clamping and fixing the plurality of preforms to form a preform assembly; step 4: welding the panel on the surface of the preform assembly to form an non-foaming sandwich material; step 5: heating and foaming the non-foaming sandwich material through a foaming mold; step 6: insulating the foaming mold after completion of foaming; injecting cooling water into the foaming mold after completion of insulation to maintain pressure and shape, forming the aluminum foam sandwich material of the required shape. The aluminum foam sandwich material produced by this method has good interface bonding, no adverse interface reaction, high bending resistance, impact resistance, and excellent sound absorption and insulation properties.

The present application relates to a composite material. The present application can provide a composite material having high magnetic permeability and also having excellent mechanical properties such as flexibility. The composite material may be used in various applications, and for example, may be used as an electromagnetic-wave shielding material and the like.

The formation of amorphous porous bodies and in particular to a method of manufacturing such bodies from amorphous particulate materials. The method allows for the control of the volume fraction as well as the spatial and size distribution of gas-formed pores by control of the size distribution of the powder particulates. The method allows for the production of precursors of unlimited size, and because the softened state of the amorphous metals used in the method possesses visco-plastic properties, higher plastic deformations can be attained during consolidation as well as during expansion.

The formation of amorphous porous bodies and in particular to a method of manufacturing such bodies from amorphous particulate materials. The method allows for the control of the volume fraction as well as the spatial and size distribution of gas-formed pores by control of the size distribution of the powder particulates. The method allows for the production of precursors of unlimited size, and because the softened state of the amorphous metals used in the method possesses visco-plastic properties, higher plastic deformations can be attained during consolidation as well as during expansion.

A joint prosthesis system is suitable for cementless fixation. The system includes a metal implant component that has a mounting surface for supporting an insert. The metal implant component includes a solid metal portion and a porous metal portion. The porous metal portion has surfaces with different characteristics, such as roughness, to improve bone fixation, ease removal of the implant component in a revision surgery, reduce soft tissue irritation, improve the strength of a sintered bond between the solid and porous metal portions, or reduce or eliminate the possibility of blood traveling through the porous metal portion into the joint space. A method of making the joint prosthesis is also disclosed. The invention may also be applied to discrete porous metal implant components, such as augment.

A joint prosthesis system is suitable for cementless fixation. The system has two metal implant components and a bearing. One of the metal implant components has an articulation surface for articulation with the bearing. The other metal implant component has a mounting surface for supporting the bearing. One of the metal implant components includes a solid metal portion and a porous metal portion. The porous metal portion has surfaces with different characteristics, such as roughness, to improve bone fixation, ease removal of the implant component in a revision surgery, reduce soft tissue irritation, improve the strength of a sintered bond between the solid and porous metal portions, or reduce or eliminate the possibility of blood traveling through the porous metal portion into the joint space. A method of making the joint prosthesis is also disclosed. The invention may also be applied to discrete porous metal implant components, such as augment.