A metal porous material in long sheet form that includes a frame having a three-dimensional network configuration. An end portion of the metal porous material in width direction has a burr with a length equal to or longer than 0.3 mm in a number equal to or less than 0.4 burrs/m.

A metal porous material according to an aspect of the present disclosure is a metal porous material in sheet form that includes a frame having a three-dimensional network configuration, wherein the frame includes an alloy including at least nickel (Ni) and chromium (Cr), the frame 11 is a solid solution with iron (Fe), the frame includes a chromium oxide (Cr.sub.2O.sub.3) layer as an outermost layer and includes a chromium carbide layer located under the chromium oxide layer, the chromium oxide layer has a thickness not less than 0.1 m and not more than 3 m, and the chromium carbide layer has a thickness not less than 0.1 m and not more than 1 m.

The invention relates to a metallic foam body, comprising (a) a metallic foam body substrate made of at least one metal or metal alloy A; and (b) a layer of a metal or metal alloy B present on at least a part of the surface of the metallic foam body substrate (a), wherein A and B differ in their chemical composition and/or in the grain size of the metal or metal alloy, and wherein the metal or metal alloy A and B is selected from a group consisting of Ni, Cr, Co, Cu, Ag, and any alloy thereof; obtainable by a process comprising the steps (i) provision of a porous organic polymer foam; (ii) deposition of at least one metal or metal alloy A on the porous organic polymer foam; (iii) burning off of the porous organic polymer foam to obtain the metallic foam body substrate (a); and (iv) deposition by electroplating of the metallic layer (b) of a metal or metal alloy B at least on a part of the surface of the metallic foam body (a). The invention moreover relates to a process for the production of the metallic foam body and a use of the metallic foam body.

A porous metal body including a skeleton having a three-dimensional mesh-like structure, the porous metal body having a plate-like overall shape. The skeleton has a hollow structure and includes a primary metal layer and at least one of a first microporous layer and a second microporous layer. The primary metal layer is composed of nickel or a nickel alloy. The first microporous layer contains nickel and chromium and is disposed on the outer peripheral surface of the primary metal layer. The second microporous layer contains nickel and chromium and is disposed on the inner peripheral surface of the primary metal layer, the inner peripheral surface facing the hollow space of the skeleton.

Provided are a porous metal body that is excellent in terms of corrosion resistance and that is suitable for a collector for batteries such as lithium-ion batteries, capacitors, or fuel cells; and methods for producing the porous metal body. A production method includes a step of coating a porous nickel body with an alloy containing at least nickel and tungsten or a metal containing at least tin; and a subsequent step of a heat treatment. Another production method includes a step of forming a nickel-plated layer on a porous base and then continuously forming an alloy-plated layer containing at least nickel and tungsten or tin, a step of removing the porous base, and a step of reducing metal. Such a method can provide a porous metal body in which tungsten or tin is diffused in a porous nickel body or a nickel-plated layer.

Provided are a porous metal body that is excellent in terms of corrosion resistance and that is suitable for a collector for batteries such as lithium-ion batteries, capacitors, or fuel cells; and methods for producing the porous metal body. A production method includes a step of coating a porous nickel body with an alloy containing at least nickel and tungsten or a metal containing at least tin; and a subsequent step of a heat treatment. Another production method includes a step of forming a nickel-plated layer on a porous base and then continuously forming an alloy-plated layer containing at least nickel and tungsten or tin, a step of removing the porous base, and a step of reducing metal. Such a method can provide a porous metal body in which tungsten or tin is diffused in a porous nickel body or a nickel-plated layer.

A porous metal body including a skeleton having a three-dimensional mesh-like structure, the porous metal body having a plate-like overall shape. The skeleton has a hollow structure and includes a primary metal layer and at least one of a first microporous layer and a second microporous layer. The primary metal layer is composed of nickel or a nickel alloy. The first microporous layer contains nickel and chromium and is disposed on the outer peripheral surface of the primary metal layer. The second microporous layer contains nickel and chromium and is disposed on the inner peripheral surface of the primary metal layer, the inner peripheral surface facing the hollow space of the skeleton.

A metal porous body including a frame of a three-dimensional network structure, wherein the metal porous body has an outer appearance of a sheet shape, the frame is an alloy containing at least nickel and chromium, and is dissolved with iron in solid state, and the number of aluminum oxide powder adhered to the surface of the frame is 10 or less in 1 cm.sup.2 of the apparent area of the metal porous body.

The present invention relates to a foam material comprising:a structural matrix (1),at least one guest phase (2), anda fluid, the material being characterised in that the structural matrix (1) comprises a plurality of interconnected pores (3), the one or more guest phases (2) are accommodated inside at least one pore (3) of the structural matrix (1) and the fluid is accommodated inside the pores (3). The present invention further relates to the process for preparing the foam material according to the present invention and to the various uses of the foam material according to the present invention.

A porous metal body including a skeleton having a three-dimensional mesh-like structure, the porous metal body having a plate-like overall shape. The skeleton has a hollow structure and includes a primary metal layer and at least one of a first microporous layer and a second microporous layer. The primary metal layer is composed of nickel or a nickel alloy. The first microporous layer contains nickel and chromium and is disposed on the outer peripheral surface of the primary metal layer. The second microporous layer contains nickel and chromium and is disposed on the inner peripheral surface of the primary metal layer, the inner peripheral surface facing the hollow space of the skeleton.