A method of forming a component includes depositing successive layers of a binder and first particles of a first material using a layering device to build a first green segment, depositing successive layers of the binder and second particles of a second material different than the first material using the layering device to build a second green segment, assembling the first green segment and the second green segment together to form a green component, and infiltrating the green component with a metallic infiltrant to form the component.

A method for forming a vehicular brake rotor involving loading a shaped metal substrate with a mixture of metal alloying components and ceramic particles in a dieheating the contents of the die while applying pressure to melt at least one of the metal components of the alloying mixture whereby to densify the contents of the die and form a ceramic particle-containing metal matrix composite coating on the metallic substrate; and cooling the resulting coated product.

A method for forming a vehicular brake rotor involving loading a shaped metal substrate with a mixture of metal alloying components and ceramic particles in a dieheating the contents of the die while applying pressure to melt at least one of the metal components of the alloying mixture whereby to densify the contents of the die and form a ceramic particle-containing metal matrix composite coating on the metallic substrate; and cooling the resulting coated product.

A method for forming a vehicular brake rotor involving loading a shaped metal substrate with a mixture of metal alloying components and ceramic particles in a dieheating the contents of the die while applying pressure to melt at least one of the metal components of the alloying mixture whereby to densify the contents of the die and form a ceramic particle-containing metal matrix composite coating on the metallic substrate; and cooling the resulting coated product.

A method for forming a vehicular brake rotor involving loading a shaped metal substrate with a mixture of metal alloying components and ceramic particles in a dieheating the contents of the die while applying pressure to melt at least one of the metal components of the alloying mixture whereby to densify the contents of the die and form a ceramic particle-containing metal matrix composite coating on the metallic substrate; and cooling the resulting coated product.

A method for forming a vehicular brake rotor involving loading a shaped metal substrate with a mixture of metal alloying components and ceramic particles in a dieheating the contents of the die while applying pressure to melt at least one of the metal components of the alloying mixture whereby to densify the contents of the die and form a ceramic particle-containing metal matrix composite coating on the metallic substrate; and cooling the resulting coated product.

A method and apparatus for resistive heating usable in composite-based additive manufacturing is disclosed. The method includes providing a prepared stack of substrate sheets, placing the stack between electrode assemblies of a compression device, applying a current to thereby heat the stack to a final temperature to liquefy applied powder, compressing the stack to a final height, cooling the stack, and removing the cooled, compressed stack from the compression device. The apparatus comprises at least two plates, a power supply for providing current, a first electrode assembly and a second electrode assembly.

Provided is a method for producing a metal solid, the method being capable of easily producing a metal solid. A method for producing a metal solid, the method comprising covering at least a portion of the periphery of a metal powder with a high-melting-point material having a melting point higher than the melting point of the metal powder; and irradiating the metal powder, at least a portion of the periphery of which is covered with the high-melting-point material, with microwaves to heat the metal powder, thereby sintering or melt-solidifying the metal powder.

A nanocomposite material that can withstand prolonged contact with molten glass and glass precursor melts may include a cermet substrate and a glass reaction material overlying the cermet substrate. The cermet substrate may include a refractory metal matrix and ceramic particles embedded in the refractory metal matrix, and the glass reaction material may be the reaction product of molten glass and the cermet substrate in an inert environment. The nanocomposite material can be used to construct any kind of structure, such as an impeller or a vessel liner, that may be exposed to molten glass or glass precursor melts.

A nanocomposite material that can withstand prolonged contact with molten glass and glass precursor melts may include a cermet substrate and a glass reaction material overlying the cermet substrate. The cermet substrate may include a refractory metal matrix and ceramic particles embedded in the refractory metal matrix, and the glass reaction material may be the reaction product of molten glass and the cermet substrate in an inert environment. The nanocomposite material can be used to construct any kind of structure, such as an impeller or a vessel liner, that may be exposed to molten glass or glass precursor melts.