Patent classifications
B22F9/10
APPARATUS AND METHOD FOR EFFICIENTLY PREPARING ULTRAFINE SPHERICAL METAL POWDER BY ONE-BY-ONE DROPLETS CENTRIFUGAL ATOMIZATION METHOD
An apparatus efficiently preparing ultrafine spherical metal powder includes a housing, a crucible and a powder collection area arranged in the housing. The turnplate arranged in the powder collection area is an inlaid structure. The part inlaid into the body part acts as an atomization plane of the turnplate. The atomization plane is provided with a concentric circular groove, and the turnplate is provided with an air hole. The apparatus is used for preparing ultrafine spherical metal powder by on-by-one droplets centrifugal atomization method, mainly combining the uniform droplet jet method and the centrifugal atomization method, which breaks through the traditional metal splitting model, makes the molten metal in a fibrous splitting, so as to efficiently prepare ultrafine spherical metal powder with narrow particle size distribution interval, high sphericity, good flowability, excellent spreadability, uniform and controllable size, no satellite droplets and suitable for industrial production.
APPARATUS AND METHOD FOR PREPARING SPHERICAL METAL POWDER BASED ON ONE-BY-ONE ATOMIZATION METHOD FOR UNIFORM DROPLETS
An apparatus includes a housing, a crucible disposed in the housing, and a collection bin. A turnplate disposed in a powder collection area is of an inlaid structure. A concentric circular groove is provided on the atomization plane. An air hole is provided in the turnplate. The present invention combines the pulsated orifice ejection method and the centrifugal atomization method, in cooperation with the turnplate structure and subjecting the turnplate surface to induction heating, so that a metal liquid is allowed to break through the split mode of traditional molten metal, achieves a fibrous split mode that can be implemented only when an atomizing medium is an aqueous or organic solution, and prepares a high-melting-point metal powder that meets requirements, and has a controllable particle size, high sphericity, no satellite droplets, and good flowability and spreadability, and is suitable for industrial production.
APPARATUS AND METHOD FOR PREPARING SPHERICAL METAL POWDER BASED ON ONE-BY-ONE ATOMIZATION METHOD FOR UNIFORM DROPLETS
An apparatus includes a housing, a crucible disposed in the housing, and a collection bin. A turnplate disposed in a powder collection area is of an inlaid structure. A concentric circular groove is provided on the atomization plane. An air hole is provided in the turnplate. The present invention combines the pulsated orifice ejection method and the centrifugal atomization method, in cooperation with the turnplate structure and subjecting the turnplate surface to induction heating, so that a metal liquid is allowed to break through the split mode of traditional molten metal, achieves a fibrous split mode that can be implemented only when an atomizing medium is an aqueous or organic solution, and prepares a high-melting-point metal powder that meets requirements, and has a controllable particle size, high sphericity, no satellite droplets, and good flowability and spreadability, and is suitable for industrial production.
APPARATUS AND METHOD FOR PREPARING SPHERICAL METAL POWDER BASED ON ONE-BY-ONE ATOMIZATION METHOD FOR UNIFORM DROPLETS
An apparatus includes a housing, a crucible disposed in the housing, and a collection bin. A turnplate disposed in a powder collection area is of an inlaid structure. A concentric circular groove is provided on the atomization plane. An air hole is provided in the turnplate. The present invention combines the pulsated orifice ejection method and the centrifugal atomization method, in cooperation with the turnplate structure and subjecting the turnplate surface to induction heating, so that a metal liquid is allowed to break through the split mode of traditional molten metal, achieves a fibrous split mode that can be implemented only when an atomizing medium is an aqueous or organic solution, and prepares a high-melting-point metal powder that meets requirements, and has a controllable particle size, high sphericity, no satellite droplets, and good flowability and spreadability, and is suitable for industrial production.
NICKEL-BASED ALLOY POWDER
A nickel-based alloy powder for additive manufacturing having in weight %:C:0.09 to 0.17, Ti:3.8 to 4.5, Zr:>0.06, W:1.8 to 2.6, and Al:3.0 to 3.8 is disclosed.
NICKEL-BASED ALLOY POWDER
A nickel-based alloy powder for additive manufacturing having in weight %:C:0.09 to 0.17, Ti:3.8 to 4.5, Zr:>0.06, W:1.8 to 2.6, and Al:3.0 to 3.8 is disclosed.
NICKEL-BASED ALLOY POWDER
A nickel-based alloy powder for additive manufacturing having in weight %:C:0.09 to 0.17, Ti:3.8 to 4.5, Zr:>0.06, W:1.8 to 2.6, and Al:3.0 to 3.8 is disclosed.
NETWORK OF METAL FIBERS, METHOD FOR PRODUCING A NETWORK OF METAL FIBERS, ELECTRODE AND BATTERY
The present invention relates to a network of metal fibers, comprising a plurality of metal fibers fixed to one another; wherein at least some of the plurality of metal fibers have a length of 1.0 mm or more, a width of 100 μm or less and a thickness of 50 μm or less. The invention further relates to a method comprising step 1 of producing a plurality of metal fibers (2) by melt spinning; step 2 of providing a loose network of metal fibers (2) produced in step 1; and step 3 of fixating the plurality of metal fibers to one another by one of the following processes c1 to c4.
NETWORK OF METAL FIBERS, METHOD FOR PRODUCING A NETWORK OF METAL FIBERS, ELECTRODE AND BATTERY
The present invention relates to a network of metal fibers, comprising a plurality of metal fibers fixed to one another; wherein at least some of the plurality of metal fibers have a length of 1.0 mm or more, a width of 100 μm or less and a thickness of 50 μm or less. The invention further relates to a method comprising step 1 of producing a plurality of metal fibers (2) by melt spinning; step 2 of providing a loose network of metal fibers (2) produced in step 1; and step 3 of fixating the plurality of metal fibers to one another by one of the following processes c1 to c4.
Manufacture of tungsten monocarbide (WC) spherical powder
Powder metallurgy, in particular production of tungsten monocarbide spherical powders, which is a major component of metalloceramic hard alloys used for manufacture of tools, drill bits, steel alloying, wear-resistant coating cladding at elements operating in intensive wear conditions. The method includes melting of the starting material, and melt atomization with forming of spherical powder. As starting material a tungsten monocarbide grit is used. Melting and atomization of the material is implemented by continuous filling of grit into a rotating crucible of a centrifugal atomization device under an inert atmosphere and melting it by a plasma arc. After that an annealing of the obtained powder is made at a temperature of 1200-1400° C. during a time necessary for W.sub.2C breakup with subsequent cooling of the powder in a furnace. And, the production of tungsten monocarbide spherical powder with WC content of more than 70%.