Patent classifications
B22F9/22
ANISOTROPIC MAGNETIC POWDERS
A method of producing anisotropic magnetic powders comprising obtaining a precipitate containing an element R, iron and lanthanum from a solution including R, iron and lanthanum, wherein R is at least one selected from the group consisting of Sc, Y, Pr, Nd, Pm, Sm, Gd, Tb, Dy, Ho, Er, Tm and Lu; obtaining an oxide containing R, iron and lanthanum from the precipitate; treating the oxide with a reducing gas to obtain a partial oxide; obtaining alloy particles by reduction diffusion of the partial oxide at a temperature in the range of 920° C. to 1200° C.; and nitriding the alloy particles to produce an anisotropic magnetic powder represented by the following general formula: R.sub.v-xFe.sub.(100-v-w-z)N.sub.wLa.sub.xW.sub.z, where 3≤v−x≤30, 5≤w≤15, 0.08≤x≤0.3, and 0≤z≤2.5.
Magnetic material and process for manufacturing same
Provided are a new, highly magnetically stable magnetic material which has higher saturation magnetization than ferrite-based magnetic materials, and with which problems of eddy current loss and the like can be solved due to higher electric resistivity than that of existing metal-based magnetic materials, and a method for manufacturing the same. A magnetic material powder is obtained by reducing in hydrogen Ni-ferrite nanoparticies obtained by wet synthesis and causing grain growth, while simultaneously causing nanodispersion of an α-(Fe, Ni) phase and an Ni-enriched phase by means of a phase dissociation phenomenon due to disproportional reaction. The powder is sintered to obtain a solid magnetic material.
Magnetic material and process for manufacturing same
Provided are a new, highly magnetically stable magnetic material which has higher saturation magnetization than ferrite-based magnetic materials, and with which problems of eddy current loss and the like can be solved due to higher electric resistivity than that of existing metal-based magnetic materials, and a method for manufacturing the same. A magnetic material powder is obtained by reducing in hydrogen Ni-ferrite nanoparticies obtained by wet synthesis and causing grain growth, while simultaneously causing nanodispersion of an α-(Fe, Ni) phase and an Ni-enriched phase by means of a phase dissociation phenomenon due to disproportional reaction. The powder is sintered to obtain a solid magnetic material.
Magnetic material and method for producing same
Provided are: a novel magnetic material having high magnetic stability, in particular, having an extremely high saturation magnetization; and a method for producing the same, wherein the magnetic material, due to having a higher saturation magnetization than ferrite magnetic materials and a higher electrical resistivity than existing metallic magnetic materials, resolves problems such as eddy current loss. According to the present invention, Co-ferrite nanoparticles obtained by wet synthesis are reduced in hydrogen and subjected to grain growth, and bcc- or fcc-(Fe, Co) phases and Co-enriched phases are nano-dispersed using phase separation via a disproportionation reaction to prepare a magnetic material powder. In addition, the magnetic material powder is sintered into a solid magnetic material.
Magnetic material and method for producing same
Provided are: a novel magnetic material having high magnetic stability, in particular, having an extremely high saturation magnetization; and a method for producing the same, wherein the magnetic material, due to having a higher saturation magnetization than ferrite magnetic materials and a higher electrical resistivity than existing metallic magnetic materials, resolves problems such as eddy current loss. According to the present invention, Co-ferrite nanoparticles obtained by wet synthesis are reduced in hydrogen and subjected to grain growth, and bcc- or fcc-(Fe, Co) phases and Co-enriched phases are nano-dispersed using phase separation via a disproportionation reaction to prepare a magnetic material powder. In addition, the magnetic material powder is sintered into a solid magnetic material.
COPPER FINE PARTICLES, CONDUCTIVE MATERIAL, APPARATUS FOR PRODUCING COPPER FINE PARTICLES, AND METHOD FOR PRODUCING COPPER FINE PARTICLES
One object of the present invention is to provide copper fine particles which have sufficient dispersibility when made into a paste and can be sintered at 150° C. or lower, the present invention provides copper fine particles, wherein the copper fine particles have a coating film containing copper carbonate and cuprous oxide on at least a part of the surface thereof, and a ratio between the following Db and the following Dv (Db/Dv) is in a range of 0.50˜0.90, Dv: an average value (nm) of the area equivalent circle diameter of the copper fine particles obtained by acquiring SEM images for 500 or more copper fine particles using a scanning electron microscope, and calculating by image analysis software, Db: a particle size (nm) of the copper fine particles obtained by measuring a specific surface area (SSA (m.sup.2/g)) of the copper fine particles using a specific surface area meter, and calculating by the following formula (1), Db=6/(SSA×ρ)×10.sup.9 . . . (1) in the formula (1), ρ is a density of copper (g/m.sup.3).
COPPER FINE PARTICLES, CONDUCTIVE MATERIAL, APPARATUS FOR PRODUCING COPPER FINE PARTICLES, AND METHOD FOR PRODUCING COPPER FINE PARTICLES
One object of the present invention is to provide copper fine particles which have sufficient dispersibility when made into a paste and can be sintered at 150° C. or lower, the present invention provides copper fine particles, wherein the copper fine particles have a coating film containing copper carbonate and cuprous oxide on at least a part of the surface thereof, and a ratio between the following Db and the following Dv (Db/Dv) is in a range of 0.50˜0.90, Dv: an average value (nm) of the area equivalent circle diameter of the copper fine particles obtained by acquiring SEM images for 500 or more copper fine particles using a scanning electron microscope, and calculating by image analysis software, Db: a particle size (nm) of the copper fine particles obtained by measuring a specific surface area (SSA (m.sup.2/g)) of the copper fine particles using a specific surface area meter, and calculating by the following formula (1), Db=6/(SSA×ρ)×10.sup.9 . . . (1) in the formula (1), ρ is a density of copper (g/m.sup.3).
FINE COPPER PARTICLES, METHOD FOR PRODUCING FINE COPPER PARTICLES AND METHOD FOR PRODUCING SINTERED BODY
A method for producing fine copper particles includes producing fine copper particles having a coating film containing cuprous oxide on a surface by heating copper or a copper compound in a reducing flame formed by a burner. The fine copper particles are produced by adjusting a mixing ratio between a combustible gas and a combustion supporting gas which form the reducing flame such that a volume ratio of CO/CO.sub.2 is in a range of 1.5 to 2.4.
Preparation method of cemented carbide with iron, cobalt and copper medium-entropy alloy as binding phase
A preparation method of cemented carbide with FeCoCu medium-entropy alloy as binding phase is provided. The preparation method includes: 1) preparing FeCoCu precursor powders by solution combustion synthesis; 2) preparing FeCoCu medium-entropy alloy powders by mechanical alloying; 3) evenly mixing the FeCoCu medium-entropy alloy powders with ultra-fine WC powders and a binder to obtain mixed powders and pressing the mixed powders into a shaped green body; 4) preparing a WC-FeCoCu cemented carbide by microwave sintering after removing the binder from the shaped green body. The preparation method reduces sintering temperature and time and obtains a new-type cemented carbide with fine grains, high hardness and good toughness while reducing the cost.
Preparation method of cemented carbide with iron, cobalt and copper medium-entropy alloy as binding phase
A preparation method of cemented carbide with FeCoCu medium-entropy alloy as binding phase is provided. The preparation method includes: 1) preparing FeCoCu precursor powders by solution combustion synthesis; 2) preparing FeCoCu medium-entropy alloy powders by mechanical alloying; 3) evenly mixing the FeCoCu medium-entropy alloy powders with ultra-fine WC powders and a binder to obtain mixed powders and pressing the mixed powders into a shaped green body; 4) preparing a WC-FeCoCu cemented carbide by microwave sintering after removing the binder from the shaped green body. The preparation method reduces sintering temperature and time and obtains a new-type cemented carbide with fine grains, high hardness and good toughness while reducing the cost.