A turn broach machine may include a machining member machining a target to be cut; and an adaptor which is provided under the machining member, supports the machining member, and adjusts a position of the machining member. At the time of adjusting a position of a segment of the machining member from a plate provided in an adapter, the segment moves on an adjusting plate that is mechanically defined, such that work accuracy may be improved to increase marketability and a work time may be decreased to improve work convenience and productivity.

This sectional hob is provided with: a cylindrical hob body; a plate-shaped blade having a saw-toothed cutting edge, the blade being disposed in at least one attachment seat formed in an outer peripheral part of the hob body such that a direction of the cutting edge is parallel to a center axis direction of the hob body; and a plurality of wedge members configured to detachably-fix the blade disposed in the attachment seat to the hob body, the wedge members being installed in a recess formed on the outer peripheral part of the hob body, wherein the recess is adjacent to the attachment seat in a circumferential direction of the hob body, and the plurality of the wedge members are disposed in a line in the center axis direction in the recess.

This invention relates to face milling tools used to create a generally planar/face surface on a workpiece. Embodiments of this invention allow more teeth per unit tool diameter for certain types of cutting insert mounting styles and generally for larger cutting inserts. In particular, this invention allows the aforementioned while keeping manufacturing cost lower than it could be with some other designs, mainly by allowing manufacture of the face mill using larger tools that approach the face mill from mainly or exclusively the axial direction, thus requiring the equipment used to manufacture the cutter body to be a lower cost three-axis machine as compared to four- and five-axis machines that may be otherwise needed. Embodiments of the invention also permit adjustment of the axial positions of multiple cutting inserts and their support pockets by way of adjustment in the face mill manufacturing process. Other embodiments allow the adjustment to be made by the end-user in the field on a case-by-case basis after manufacture of the face mill is complete.

This invention relates to face milling tools used to create a generally planar/face surface on a workpiece. Embodiments of this invention allow more teeth per unit tool diameter for certain types of cutting insert mounting styles and generally for larger cutting inserts. In particular, this invention allows the aforementioned while keeping manufacturing cost lower than it could be with some other designs, mainly by allowing manufacture of the face mill using larger tools that approach the face mill from mainly or exclusively the axial direction, thus requiring the equipment used to manufacture the cutter body to be a lower cost three-axis machine as compared to four- and five-axis machines that may be otherwise needed. Embodiments of the invention also permit adjustment of the axial positions of multiple cutting inserts and their support pockets by way of adjustment in the face mill manufacturing process. Other embodiments allow the adjustment to be made by the end-user in the field on a case-by-case basis after manufacture of the face mill is complete.

A milling tool is disclosed. The milling tool may include an elongated body having a longitudinal axis and a plurality of cutting inserts. The cutting inserts may each have a cutting edge and a cutting radius and be coupled to the body and spaced along the longitudinal axis. One or more of the plurality of cutting inserts may be adjustable (e.g., mechanically adjustable) between first and second cutting radii. A difference between the first and second cutting radii may be at least 10 m. The milling tool may include cutting inserts having a plurality of different cutting radii. The milling tool may be configured to have a length that spans an entire height of an engine bore. The cutting inserts having different radii may compensate for dimensional errors in an engine bore diameter that occur when milling a deep pocket.

A milling tool is disclosed. The milling tool may include an elongated body having a longitudinal axis and a plurality of cutting inserts. The cutting inserts may each have a cutting edge and a cutting radius and be coupled to the body and spaced along the longitudinal axis. One or more of the plurality of cutting inserts may be adjustable (e.g., mechanically adjustable) between first and second cutting radii. A difference between the first and second cutting radii may be at least 10 m. The milling tool may include cutting inserts having a plurality of different cutting radii. The milling tool may be configured to have a length that spans an entire height of an engine bore. The cutting inserts having different radii may compensate for dimensional errors in an engine bore diameter that occur when milling a deep pocket.

Milling tools configured to increase surface roughness are disclosed. The tool may include an elongated body having a longitudinal axis and a plurality of cutting inserts coupled to the body and spaced along the longitudinal axis, each cutting insert having a cutting edge. In one embodiment, the cutting edges may have an orientation that is oblique to the longitudinal axis of the elongated body. Each cutting edge may have a first end having a greater cutting radius than a second end. The cutting edges may be offset from the longitudinal axis of the elongated body by an offset angle. In another embodiment, the cutting edges may have a textured or rough surface profile. For example, the cutting edges may have a mean roughness (Rz) of at least 7.5 m. The milling tools may increase the surface roughness of a milled engine bore to facilitate a subsequent rough honing process.

A method of milling an engine bore is disclosed. The method may include inserting a milling tool having a plurality of cutting edges along a longitudinal axis into an engine bore, rotating the milling tool about the longitudinal axis and moving the milling tool around a perimeter of the engine bore to remove material from the engine bore, and rough honing the bore. The milling may generate a tapered bore (e.g., frustoconical). The rough honing process may increase a minimum diameter of the tapered bore by at least 60 m. A total time of the milling and honing process may be less than 60 seconds. In one embodiment, the honing step may include using a grit size of at least 200 m and/or using a honing force of at least 200 kgf. The method may reduce the cycle time and tooling requirements of forming engine bores.

A crankshaft milling cutter has a disc-shaped main body rotatable about an axis perpendicular to the disc plane and on the periphery recesses for receiving indexable cutting inserts for removing an allowance on the crankshaft blank. At least some of the recesses are open both in the radial direction and in at least one axial direction of the main body and a first group of said recesses receives cutting inserts designed for removing the allowance on an oil collar adjoining a shaft journal. To provide a crankshaft milling cutter able to meet the increasing requirements with regard to dimensional and positional tolerances placed on a crankshaft milling cutter and at the same time reduces the time needed for fine adjustment of the crankshaft milling cutter, only some of the first group of recesses has devices for setting the axial position of the indexable cutting insert received in each case therein.

A crankshaft milling cutter has a disc-shaped main body rotatable about an axis perpendicular to the disc plane and on the periphery recesses for receiving indexable cutting inserts for removing an allowance on the crankshaft blank. At least some of the recesses are open both in the radial direction and in at least one axial direction of the main body and a first group of said recesses receives cutting inserts designed for removing the allowance on an oil collar adjoining a shaft journal. To provide a crankshaft milling cutter able to meet the increasing requirements with regard to dimensional and positional tolerances placed on a crankshaft milling cutter and at the same time reduces the time needed for fine adjustment of the crankshaft milling cutter, only some of the first group of recesses has devices for setting the axial position of the indexable cutting insert received in each case therein.