An orbital drill includes a drilling portion, a shank portion, and a neck portion between the drilling portion and the shank portion. The drilling portion includes one or more right-handed spiral flutes with cutting edges having a positive axial rake angle for positive cutting action while orbiting into a material. The right-handed spiral flutes have a positive radial and axial rake angle. The drilling portion also includes one or more left-handed spiral flutes located rearward of the one or more right-handed spiral flutes with cutting edges having a positive axial and radial rake angle for positive cutting action while orbiting back out of the material and removing any material left in the hole, thereby eliminating a separate reaming operation. A method of machining a workpiece using the orbital drill is also disclosed.

Disclosed is an indexable face milling cutting insert which comprises an insert body and a cutting body laminated on an upper surface of the insert body, and the insert body comprises multiple positioning side surfaces, an upper plane, and a positioning bottom surface; a projection of an edge of the positioning bottom surface, or an extension line thereof, on a rake face is intersected with a corresponding edge of the rake face, or an extension line thereof, to form a surface deflection angle and multiple flank faces are arranged between the rake face and the multiple positioning side surfaces, so as to avoid damaging the positioning side surfaces when a cutting edge is sharpened, thereby ensuring stability and long-term effect of a positioning reference, and a face cutting milling and a wiper face milling are applicable to a same face milling insert retaining slots.

An end mill includes a plurality of teeth and flutes. The teeth and their associated flutes include one or more correlated physical parameters. One such correlated parameter is that, at an axial location in a front half of an effective cutting length, at least one tooth of the plurality of teeth has a rake angle smaller than an average rake angle value of the plurality of teeth, and, at the same axial location, a flute preceding each such tooth has a helix angle larger than an average helix angle value of the plurality of flutes.

A mirror finishing method for mirror-finishing a workpiece includes: a step of performing a first machining operation with a first tool which has a cylindrical portion made of polycrystalline diamond or cubic boron nitride at the tip of a shank thereof and further has a cutting edge formed by forming a linear groove on the cylindrical portion; and a step of, after the first machining operation has been performed, performing a second machining operation with a second tool which has a cylindrical portion made of polycrystalline diamond or cubic boron nitride at the tip of a shank thereof with no cutting edge on the cylindrical portion.

In a cutting insert of an embodiment of the present invention, an upper surface includes a first corner, and a second corner and a third corner respectively adjacent to both sides of the first corner. The upper surface sequentially includes a rake surface located along an upper cutting edge and inclined toward a lower surface as going inward from the upper cutting edge at a rake angle on a basis of a perpendicular plane perpendicular to a central axis extending between the upper and lower surfaces, and a connection surface located more inward than the rake surface and inclined toward the lower surface as going inward at a connection angle on the basis of the perpendicular plane. An intersecting part of the rake surface and the connection surface includes a highest position in a portion of the intersecting part corresponding to the minor rake surface. A cutting tool with the cutting insert, and a method of producing a machined product by using the cutting tool are also provided.

In a cutting insert according to an embodiment of the present invention, an upper surface sequentially includes a first rake surface and a second rake surface. The first rake surface being inclined toward the lower surface as going inward from the cutting edge at a first rake angle on a basis of a perpendicular plane perpendicular to a central axis extending between the upper surface and a lower surface. The second rake surface is located more inward than the first rake surface and is inclined toward the lower surface at a second rake angle different from the first rake angle on the basis of the perpendicular plane. An intersecting part of the first rake surface and the second rake surface includes a protruded part located at a highest position in a region of the intersecting part along the second side surface. A cutting tool with the cutting insert, and a method of producing a machined product by using the cutting tool are also provided.

An end mill for shouldering and/or slotting applications includes at least one tooth including a cutting edge. The cutting edge includes a first sub-edge extending rearwardly from a cutting end face and a second sub-edge extending rearwardly from the first sub-edge. An angle transition intersection defines where the first sub-edge ends and the second sub-edge starts. The angle transition intersection is located generally between 20% to 75% of an effective cutting length from a cutting end face and more specifically at a location within the general location where there is an increase in the rake angle and/or a significant increase in the helix angle of the cutting edge.

A surgical bur including flutes and lands. Each of the flutes includes a cutting edge, rake surfaces and a clearance surface. The rake surfaces of one of the flutes are decoupled from each other. Each of the lands is disposed between a pair of the flutes.

An end mill for shouldering and/or slotting applications includes at least one tooth including a cutting edge. The cutting edge includes a first sub-edge extending rearwardly from a cutting end face and a second sub-edge extending rearwardly from the first sub-edge. An angle transition intersection defines where the first sub-edge ends and the second sub-edge starts. The angle transition intersection is located generally between 20% to 75% of an effective cutting length from a cutting end face and more specifically at a location within the general location where there is an increase in the rake angle and/or a significant increase in the helix angle of the cutting edge.

A surgical bur including flutes and lands. Each of the flutes includes a cutting edge, rake surfaces and a clearance surface. The rake surfaces of one of the flutes are decoupled from each other. Each of the lands is disposed between a pair of the flutes.