A cutting insert comprises a first surface sequentially including a first and second inclined surface. The first inclined surface is inclined toward the second surface, going inward from the edge at a first inclined angle on a basis of a perpendicular plane perpendicular to a central axis extending between the first surface and a second surface. The second inclined surface, located more inward than the first inclined surface, is inclined toward the second surface at a second inclined angle different from the first inclined angle on the basis of the perpendicular plane. An intersecting part of the first inclined surface and the second inclined surface includes a first part located at a highest position in a region of the intersecting part along the second side surface. A cutting tool with the cutting insert, and a method of producing a machined product using the cutting tool are provided.

A tool for machining a stacked material workpiece includes a tool body having one or more helical flutes extending to a forward end of the tool body. Each helical flute has a width defined by a first cutting edge and a second edge, a surface of the flute adjacent the first cutting edge facing the forward end of the tool body and a surface of the flute adjacent the second edge facing away from the forward end of the tool body. Each helical flute can include a first portion having a first negative pitch angle and a second portion having a second negative pitch angle different from the first negative pitch angle, the first portion extending from the forward end of the tool body to the second portion. The tool has only negative pitch angles. A method for machining a stacked material is also disclosed.

A cutting insert includes: a polygonal shaped upper surface; a lower surface; a side surface connected to each of the upper and lower surfaces; and an upper cutting edge located at the intersection of the upper surface and the side surface. The upper surface alternately includes three major corners and three minor corners. The upper cutting edge includes: a corner cutting edge; a minor cutting edge inclined toward the lower surface as separating from the corner cutting edge at a first inclination angle; and a major cutting edge inclined toward the lower surface as separating from the minor cutting edge at a second inclination angle. The corner cutting edge, the minor cutting edge and the major cutting edge are located sequentially from a first major corner to each of first and second minor corners, both of which are adjacent to the first major corner.

An example milling bit comprises a shank and a working sector comprising a cutting anterior part, which is a portion of a hollow sphere, a cutting posterior part fixed to the shank and located between the shank and the spherical anterior part, at least one cutting tooth extending along an entire length of the working sector with a cutting edge, and at least one flute to the cutting tooth extending along length of the working sector following the path of the cutting edge. The spherical anterior part of the working sector is hollow and at least one cutting tooth in the anterior cavity region has a shape of a spherical shell element.

A burr includes a shaft portion and a milling portion. Cutters are separated by main flutes having a main flute depth. The cutters extend helically at a first twist angle. Each cutter has a cutting edge between a rake face and a relief face. The rake face forms a rake angle, and the relief face forms a relief angle. Chip breakers in each relief face have a chip breaker depth. At the largest diameter of the milling portion, the chip breaker depth is between 5 and 25 percent of the main flute depth, the rake angle is between 3 degrees and +14 degrees, the relief angle is between 10 degrees and 20 degrees, the first twist angle is greater than 25 degrees, and the number of main flutes is less than 15.

An example milling bit comprises a shank and a working sector comprising a cutting anterior part, which is a portion of a hollow sphere, a cutting posterior part fixed to the shank and located between the shank and the spherical anterior part, at least one cutting tooth extending along an entire length of the working sector with a cutting edge, and at least one flute to the cutting tooth extending along length of the working sector following the path of the cutting edge. The spherical anterior part of the working sector is hollow and at least one cutting tooth in the anterior cavity region has a shape of a spherical shell element.

A chamfering tool comprises a rake face, a front flank face, a rear flank face, a front cutting edge and a rear cutting edge. The rear flank face is located axially rearward of the front flank face. The front cutting edge is defined by a ridgeline formed by the rake face and the front flank face. The rear cutting edge is defined by a ridgeline formed by the rake face and the rear flank face. In a radial direction, a front end of the front cutting edge is located inward of a rear end of the front cutting edge. In the radial direction, a front end of the rear cutting edge is located outward of a rear end of the rear cutting edge. The front cutting edge has a true rake angle larger than 0. The rear cutting edge has a true rake angle larger than 0.