A reciprocating welding device using a microcontroller to control a stepper motor to control a welding head for the stationary welding of a workpiece, the microcontroller allowing for adjustment of the welding head reciprocating stroke speed, the width of each stroke, and a pause from 0-1 second at the sides to control the wash of the welding edges, having a manipulator, the welding head and the oscillator contained in a single unit and provided on a multiple adjustment portable stand.

The disclosed technology generally relates to welding, and more particularly to welding multi-layered structures. In an aspect, a method of welding multi-layered metallic workpieces comprises providing a pair of multi-layered workpieces. Each of the workpieces has a base layer and an cladding layer, where the cladding layer comprises a corrosion resistant element adapted to suppress corrosion in a ferrous alloy. The method additionally comprises forming a root pass weld bead to join cladding layers of the workpieces using a first filler wire comprising the corrosion resistant element and focusing a first laser beam on the cladding layers. The method additionally comprises forming one or more weld beads to join base layers of the workpieces by resistively heating a second filler wire and directing a second laser beam over the root pass weld bead. The method is such that a concentration of the corrosion-resistant element in the one or more weld beads is less than 50% of a concentration of the corrosion-resistant element in the root pass weld bead.

A welding apparatus includes a housing having facing surfaces in the axial direction, and a welding head turning gear and first to third ring gears inside of the housing. A guide surface is formed on the facing surfaces. The welding head turning gear is coupled to a guide member, and the first to third ring gears are supported by the welding head turning gear and the guide member. Since a roller provided to the guide member rolls on the guide surface to rotatably support the first to third ring gears with respect to the housing, the welding apparatus can be lighter in weight and more compact compared to a conventional welding apparatus.

The invention described herein generally pertains to a system and method related to influencing a direction of an arc within a welding operation. Within a hot wire welding operation, an arc is generated between an electrode and a workpiece and a welding wire is energized while being supplied to a puddle formed by the electrode in order to deposit the liquefied welding wire onto the workpiece. A welder system and/or method is provided that controls a direction of the arc based on at least one of a polarity of the welding wire (via a power supply that energizes the welding wire), a location of the welding wire in proximity to the arc, a synchronization and/or de-synchronization of a polarity of the welding wire with the electrode, an activation and/or a de-activation of energizing of the welding wire, or a combination thereof.

A method of connecting together two unit elements (2, 4) of an undersea fluid transport pipe that is subjected to fatigue, by welding together two metallic or bi-metallic unit pipe elements that have been put into abutment via their respective free ends (2a, 4a), the welding being done by making three distinct weld beads (6, 8, 10), with a last weld bead (8) being deposited between two lateral first weld beads (6, 10), and being followed directly by controlled sanding of the weld beads in order to apply compression stresses on them.

A method of automatically inspecting a weld bead deposited in a plurality of passes in a chamfer formed between two parts by performing the following steps: positioning at least one emission electromagnetic acoustic sensor on one side of the chamfer and at least one reception electromagnetic acoustic sensor an opposite side of the chamfer, the ultrasound wave emission sensor being configured to emit Rayleigh surface waves; while depositing a pass, automatically moving the sensors to follow the movement of welding electrodes along the chamfer; activating the sensors while they are moving to enable the emission sensor to generate and emit Rayleigh waves towards the pass of the weld bead that is being deposited, the reception sensor receiving the ultrasound signals transmitted and/or reflected in said pass; and reiterating the operation for the entire pass of the weld bead.

A welding system includes an orientation sensing system associated with a welding torch and is configured to sense a welding torch orientation relative to a direction of gravity. The welding system also includes a processing system communicatively couple to the orientation sensing system and configured to determine an angular position of the welding torch relative to a pipe based at least in part on the sense welding torch orientation.

A method for automated circumferential welding of a workpiece by means of at least one welding device, including: (a) determining a further weld path for a further weld to be welded on the workpiece, the further weld extending from a start point, via a downstream part to a stop point, (b) determining first welding parameters associated with the further weld and adapted to weld the further weld on the workpiece, the first welding parameters are adapted to transfer a first level of heat to the workpiece, (c) identifying at least one overlap area in the further weld path between the downstream part and the start point of the further weld or between the further weld and a start or stop point of a previous weld, (d) determining a boost area, the boost area including the at least one overlap area, (e) determining boost welding parameters associated with the boost area and adapted to weld the further weld in the boost area, the boost welding parameters are adapted to transfer a second level of heat to the workpiece, the second level of heat exceeding the first level of heat, and (f) welding the further weld from the start point to the stop point thereof, the first welding parameters are selected for welding of the further weld outside the boost area, and the boost welding parameters are selected for welding the further weld inside the boost area.

A robotic welding system comprises a supporting arm for attaching to a repositionable support structure, the supporting arm comprising a first mounting portion connectable to the repositionable support structure, and a second mounting portion rotatably coupled to the first mounting portion. A yaw rotary actuator rotates the second mounting portion about a yaw axis. A welding arm comprises a third mounting portion rotatably coupled to the second mounting portion of the supporting arm. A pitch rotary actuator rotates the third mounting portion about a pitch axis generally perpendicular to the yaw axis. A roll rotary actuator rotates a torch holder shaft about a roll axis generally perpendicular to the pitch axis. The shaft has a torch mounting portion for mounting a welding torch at an end thereof. A controller is operably coupled to the actuators to cause the welding torch to execute a welding pattern.

A dual-torch welding system is disclosed. In one embodiment, the welding system includes a pair of torches positioned in an other than opposing arrangement to weld a substantially circular component therebetween, and a means for rotating the substantially circular component and the pair of torches relative to one another, allowing welding of the substantially circular component by the pair of torches.