A weld overlay system includes a rotation drive section which rotates a tube around its axis; and a welding unit which applies a weld material to the outer peripheral surface of the rotating tube, while the welding unit is advanced along an axial direction of the tube, the welding unit includes: a welding torch; and a weld material supply section which supplies the weld material, the welding torch is disposed such that a tip end of the welding torch is located at an angular position that is advanced at a predetermined angle in a direction opposite to a rotational direction of the tube, and the welding torch is inclined at a predetermined angle in the rotational direction of the tube with respect to a reference line passing through a center axis of the tube and the tip end of the welding torch, viewed from the axial direction of the tube.

An illustrative example embodiment of a method of making a rotary magnetic drive member includes establishing a plurality of magnet retainers on a rod using an additive manufacturing process. Magnets are inserted between the retainers with magnetic poles of axially adjacent ones of the magnets oriented with like poles facing toward a portion of one of the retainers between the adjacent ones of the magnets.

A method and apparatus are provided for late-customization of a valve body having an initial valve body configuration having a first end connection and a second end connection. The method includes receiving a selection of (i) a generic valve body, (ii) a first end connection, and (iii) a second end connection. The method further includes adjoining the first and second end connections to the valve body using an iterative welding process. The apparatus is configured to receive a generic valve body having an initial end configuration and to receive a different end configuration. Ends are connected to the valve body subject to an initial bias and a comparison between actual results and predicted results, and first end connection is iteratively welded.

A method for repairing an upstream rail of a turbine engine turbine casing, the casing including a casing body extending along a longitudinal axis, the upstream rail including: a base including a radial surface, extending substantially radially from the casing body; a plate including an upper surface, extending substantially along the longitudinal axis; and a connection portion between the base and the plate, including a concave surface connecting the radial surface and the upper surface, the concave surface and the radial surface extending on either side of an edge, the method including: covering a surface with a solder, the surface including the upper surface and the concave surface, such that the solder extends substantially until the edge; and a step of machining the covered surface, in a single action, in the direction of the radial surface, and at least until the edge, so as to reshape the surface.

A hard banding apparatus for pipes and other drilling tools. The hard banding apparatus has a floating weld box that moves in response to the shape of the item to be welded. The apparatus can include a drive roller assembly and lift mechanisms that lift and move the weld box or housing to a desired height.

A thermal coating method for applying a functional layer to a workpiece surface, particularly for applying a running surface coating to a cylinder running surface of a crankcase of an internal-combustion engine, includes the steps of: melting a coating material by use of a melting device, applying coating material droplets to the workpiece surface by use of a gas jet aimed at the workpiece surface, which gas jet blows coating material droplets from a melting location of the melting device onto the workpiece surface, and cooling or rapidly freezing the coating material droplets during their transport from the melting location to the workpiece surface.

A method and apparatus are provided for late-customization of a valve body having an initial valve body configuration having a first end connection and a second end connection. The method includes receiving a selection of (i) a generic valve body, (ii) a first end connection, and (iii) a second end connection. The method further includes adjoining the first and second end connections to the valve body using an iterative welding process. The apparatus is configured to receive a generic valve body having an initial end configuration and to receive a different end configuration. Ends are connected to the valve body subject to an initial bias and a comparison between actual results and predicted results, and first end connection is iteratively welded.

A method for modifying an aperture in a component, a system for modifying flow through a component, and a turbine component are disclosed. The method includes providing a substrate having at least one aperture having an electrically-conductive surface, providing a deposition device including an ESD torch, the ESD torch including an aperture penetrating electrode including a conductive material, inserting the aperture penetrating electrode at least partially into the aperture, and generating an arc between the aperture penetrating electrode and the electrically-conductive surface to deposit electrode material within the aperture. The system includes the ESD torch removably supported in an electrode holder. The turbine component includes at least one aperture having an electrospark deposited material along an electrically-conductive surface, the electrospark deposited material providing modified fluid flow through the turbine component.

Various embodiments of a metal cored wires, hardband alloys, and methods are disclosed. In one embodiment of the present invention, a hardbanding wire comprises from about from about 16% to about 30% by weight chromium; from about 4% to about 10% by weight nickel; from about 0.05% to about 0.8% by weight nitrogen; from about 1% to about 4% by weight manganese; from about 1% to about 4% by weight carbon from about 0.5% to about 5% by weight molybdenum; from about 0.25% to about 2% by weight silicon; and the remainder is iron including trace elements. The hardband alloy produced by the metal cored wire meets API magnetic permeability specifications and has improved metal to metal, adhesive wear resistance compared to conventional hardband alloys.

A sprocket wheel has an annular shape. The sprocket wheel has a plurality of projections formed on an outer peripheral surface for transmitting a driving force to a track. The sprocket wheel includes a base made of a first metal, and an overlay including a second metal that covers the base so as to constitute at least a part of the outer peripheral surface. The overlay is formed with a metallic structure that is continuous in the circumferential direction so as to connect between adjacent ones of the projections.