A resistance welding control system includes a pair of electrodes, a driving mechanism, and a control device. The control device includes a detector, a determining unit, and a stop controller. The detector is configured to detect a position of a first electrode of the pair of electrodes and a distance from the first electrode to a second electrode of the pair of electrodes in the approaching-separating direction while electricity is being passed between the first and second electrodes. The determining unit is configured to make a determination as to whether predetermined variation has occurred in the position or the distance. The predetermined variation indicates that a temperature of the member to be welded is at a feature point temperature. The stop controller is configured to stop the electricity passed between the first and second electrodes on the basis of a result of the determination.

The present invention relates to a resistance welding system for nut control; the resistance welding system uses a resistance welding method in the process of welding nuts to metal sheets; detects the situations of the parameters are in or out of tolerance values that the parameter can be nut lengths, nut inner diameter differences and acceptability of welding seam riser heights, by makes control them at the welding process and gives warning according to situation; enables automatic control to different types of nuts on a component in processes where multiple nuts are welded onto one component by maintaining a recipeable and sequential welding process via calling registered welding properties for the corresponding nut; it also relates to a resistance welding nut control system that prevents the operator from taking the wrong nut and loading it into the machine.

An electrode orientation checking apparatus includes a machine stand attached to a seam welding apparatus from which one roller electrode of a set has been removed, a positioning guide and a set of distance sensors that are provided on the machine stand, and a calculating section. A positioning surface of the positioning guide is fixed at a position corresponding to a portion of an outer circumferential surface of the one roller electrode before being removed, the portion lying on a line segment connecting rotational centers of the roller electrodes. The distance sensors are respectively fixed forward and backward of the positioning surface in a progression direction of the roller electrodes. The calculating section calculates data for acquiring a direction of the line segment relative to the stacked body.

A bonding system is used for bonding a cover sheet to a core to form or repair a dual wall structure. The bonding system includes a plurality of bonding probes and controller circuitry. The bonding probes include a three dimensional (3D) contoured tip configured to align with a predetermined area of a 3D contoured cover sheet of a dual wall structure. The controller circuitry comprises processor circuitry and sensor circuitry. The sensor circuitry provides a location of an area of the 3D contoured cover sheet for bonding. The processor circuitry identifies a bonding probe having a contacting area that aligns with the 3D contour of the cover sheet in the location provided by the sensor circuitry.

A resistance welding control system includes an electrode displacement detector, a temperature estimation information acquiring unit, and a temperature estimation unit. The electrode displacement detector detects a positional displacement between opposite electrodes while the electrodes are supplying electricity between the electrodes to perform resistance welding of welding members held between the electrodes. At least one of the electrodes is movable toward or apart from the other electrode. The temperature estimation information acquiring unit acquires at least an interelectrode voltage, a current density in the welding members, and a physical property value of the welding members as temperature estimation information to be used to estimate a temperature of a welding portion between the welding members. The temperature estimation unit estimates the temperature of the welding portion based on the temperature estimation information and the positional displacement while at least either one of the positional displacement and the interelectrode voltage is stabilized.

An inspection system is configured to inspect the condition of a braze joint formed within a structure, wherein the braze joint is formed from a braze filler material having a tracer material disposed therein. The inspection system includes an energy source for directing energy towards the structure, an energy detector for detecting information regarding the structure following interaction with the energy directed from the energy source, and a data analysis system for analyzing the information detected by the energy detector. The data analysis system is configured to distinguish the tracer material from the remaining materials forming the structure in order to determine a suitability of the braze joint.

An apparatus includes a housing, a pin, a mechanism and a sensor. The housing is configured to receive a weld head. The pin is configured to move linearly relative to said housing. The mechanism is configured to convert a position of said pin into a displacement. The sensor is configured to generate a value representative of said position of said pin based on said displacement.

The present disclosure relates to a method for controlling a spot welding arrangement, the method comprising the steps of moving a welding tip portion of the spot welding arrangement between a first and a second position by applying a force to the welding tip portion; determining a distance moved between the first and second positions; determining a type of welding yoke connected to the spot welding arrangement based on the determined distance and the applied force; and controlling settings of the spot welding arrangement based on the welding yoke connected to the spot welding arrangement.

A welding station includes a welding gun that includes first and second caps. The welding gun is movable between a working position and a maintenance position. The working position corresponds to a welding operation on at least one workpiece. A maintenance tool assembly is configured to cooperate with the first and second caps in the maintenance position. The maintenance tool assembly includes a cap extractor, a cap dispenser and a cap dresser. The cap extractor is configured to remove the first and second caps from the welding gun. The cap dispenser is configured to provide a new cap to the welding gun for installation. The cap dresser is configured to shape the cap face. The maintenance tool assembly includes a lift actuator. A translate actuator is respectively configured to move the maintenance tool assembly in the lift and translate directions with respect to the welding gun.

The present disclosure generally relates to a welding machine adapted for performing a spot welding process on a workpiece, wherein the welding machine is specifically adapted for automatically applying pre-conditioning a welding pulse portion to the workpiece prior to performing the spot welding process. The present disclosure also relates to a corresponding method and computer program product.