An objective of the present invention is to provide a friction stir welding device with which the temperature in the proximity of a weld part on a member to be welded can be intermittently measured by enabling the temperature of a plurality of sites in a rotary tool (4) used for friction stir welding to be ascertained in real-time when welding. This rotary tool (4) for a friction stir welding device comprises: a hollow channel (26a) that extends from the upper end of a shoulder part (4c) to the proximity of the lower end of a probe (4d), and that is on substantially the same axis as the axis of rotation of the shoulder part (4c); and a hollow, outer periphery channel (26b) that is apart from the axis of rotation of the shoulder part (4c) in the radial direction and in proximity of the outer periphery of the shoulder part (4c), and that extends from the upper end of the shoulder part to the proximity of the lower end thereof. A temperature measurement element (5a) is respectively disposed in the proximity of the lower end of the hollow channel and of the outer periphery channel.

A system, apparatus, or method for joining components is provided. The system applies force along an axis, with a friction pin, to a first substrate, such as with a joiner or joining apparatus. The system also frictionally melts a portion of the first substrate adjacent the friction pin by rotating the friction pin about the axis at a first speed within the first substrate. The system also applies force to the second substrate along the axis and frictionally melts a portion of the second substrate adjacent the friction pin by rotating the friction pin at a second speed within the second substrate. The system embeds a portion of the friction pin within the first substrate and the second substrate. In some configurations, the first speed and the second speed are substantially equivalent. In other configurations, the first speed is different from the second speed.

A low-temperature joining method effectively suppresses reductions in the mechanical properties of a junction of various types of high-tensile steel or aluminum, and of a heat-affected zone; and produces a joint structure. A method for joining two metal materials by forming a joint interface in which the two metal materials face each other at a joint portion and plunge a rotation tool caused to rotate at a prescribed speed into the joint, the method for low-temperature joining of metal materials characterized in that the peripheral velocity of the outermost periphery of the rotation tool is set to 51 mm/s or less, whereby the recrystallization temperature inherent to the metal materials is reduced by introducing a large strain to the joint, and recrystallized grains are generated at the joint interface by setting the joining temperature to less than the recrystallization temperature inherent to the metal materials.

A method of performing friction stir spot welding of a plurality of steel plates, includes the steps of: friction stirring a spot welding portion of the plurality of steel plates by pressing a tool against the spot welding portion while rotating the tool, to plasticize the spot welding portion by friction heat; cooling the spot welding portion to cause martensitic transformation to occur in the spot welding portion, after the step of friction stirring the spot welding portion; and tempering the spot welding portion by the friction heat by re-pressing the tool against the spot welding portion while rotating the tool, after the step of cooling the spot welding portion.

The invention is directed to a friction stir welding device which can realize appropriate friction stir welding while preventing a welding tool from being worn out and damaged. Therefore, the friction stir welding device is provided with a welding tool which rotates while abutting on a member to be welded to cause a plastic flow phenomenon in the member to be welded, a tool holder which grasps the welding tool and rotates together with the welding tool, supply paths which are formed in the tool holder and supply a refrigerant to the welding tool.

During friction stir spot welding, a controller executes a temperature holding control in which the controller controls a rotation driving unit so that a rotational speed of a tool is set to a value which is equal to or lower than a predetermined rotational speed at which a temperature of the tool is regarded as being equal to a welding temperature of lapped portions, and in which the controller controls a displacement driving unit to increase and reduce a welding pressure or plunge depth of the tool so that the temperature of the tool is held in a predetermined set range.

A friction stir welding (FSW) tool includes a head, a tool holder and a body between the head and the tool holder and attached to the head and the tool holder. The body may include a plurality of cooling fins. An interior of the body may include a pressure sensor, a temperature sensor, a torque sensor, and a communication node in electronic communication with the pressure sensor, the temperature sensor, and the torque sensor. The communication node may be in Bluetooth communication with a computing device.

A friction stir welding (FSW) tool includes a pin, a housing, and a shoulder. The pin is configured to extend through a joint line between edges of two work pieces. The pin rotates to perform a FSW process that welds the two work pieces together at the joint line. The housing is coupled to a distal end of the pin to enable rotation of the pin relative to the housing. The pin extends through a support surface of the housing. The support surface contacts respective inner surfaces of the work pieces during the FSW process. The shoulder surrounds the pin and is configured to be rotated during the FSW process. The shoulder contacts respective outer surfaces of the work pieces during the FSW process such that the work pieces are sandwiched between the shoulder and the support surface of the housing.

The invention is directed to a friction stir welding device which can realize appropriate friction stir welding while preventing a welding tool from being worn out and damaged. Therefore, the friction stir welding device is provided with a welding tool which rotates while abutting on a member to be welded to cause a plastic flow phenomenon in the member to be welded, a tool holder which grasps the welding tool and rotates together with the welding tool, supply paths which are formed in the tool holder and supply a refrigerant to the welding tool.

A system, apparatus, or method for joining components is provided. The system applies force along an axis, with a friction pin, to a first substrate, such as with a joiner or joining apparatus. The system also frictionally melts a portion of the first substrate adjacent the friction pin by rotating the friction pin about the axis at a first speed within the first substrate. The system also applies force to the second substrate along the axis and frictionally melts a portion of the second substrate adjacent the friction pin by rotating the friction pin at a second speed within the second substrate. The system embeds a portion of the friction pin within the first substrate and the second substrate. In some configurations, the first speed and the second speed are substantially equivalent. In other configurations, the first speed is different from the second speed.