This disclosure relates to a friction stir welding (FSW) tool holder comprising a nickel-chromium based alloy.

A double-action friction stir joining system, which includes a double-action friction stir joining device, a cleaning mechanism having a dressing member, a robot, and a control device. The double-action friction stir joining device includes a first rotary driver configured to rotate a pin member and a shoulder member, and a tool driver configured to reciprocate the pin member and the shoulder member. The control device is adapted to (A) operate the tool driver so that the pin member is thrusted into the shoulder member, (B) operate the first rotary driver so that the shoulder member rotates, and (C) operate the robot so that the robot holds the double-action friction stir joining device and the dressing member contacts an inner circumferential surface of the shoulder member.

Systems and techniques are directed to a Swappable Retractable Tool Tip (SRTT), which is designed as a next generation of friction stir welding tools and retractable tool tips. The disclosed SRTT may be swappable, having different types of retractable tool tips that can be assembled and employed as a part of the SRTT. A SRTT system can include at least: a blank tool holder, a piston, and a retractable tool tip. In operation, the blank tool holder allows air to flow to cause movement of the piston and the retractable tool tip. For example, compressed air can push up on the piston and the retractable tool tip, retracting it into a home position inside of the blank tool holder. Also, the SRTT can include springs that push down on the piston and the retractable tool tip, extending the tip into an extended position outside of the blank tool holder.

A friction stir welding attachment includes a body configured to be attached to a spindle of a machine tool, a metalworking shaft rotatably supported by the body and including an attachment portion configured to attach a welding tool at an end thereof, and a pair of press components supported by the body and provided at respective sides across the attachment portion. The press components are each made of disc-shaped elastic material and are each supported in a manner rotatable around a rotation axis diagonally intersecting a rotation axis of the metalworking shaft.

A method for joining or machining, in particular a friction stir welding method, using an apparatus, in which a tool, in particular a friction stir welding tool, is driven via a spindle with a spindle axis. To achieve high process reliability, even when the method is applied in poorly accessible positions, an adapter, in particular an angle head, is arranged between the spindle and the tool so that the tool axis about which the tool rotates does not coincide with the spindle axis. A force acting on the spindle is measured and the method is controlled depending on the force measured at the spindle. The apparatus for joining or machining, in particular for friction stir welding, includes a headstock with a spindle, which can be rotated about a spindle axis and a tool, in particular a friction stir welding tool, which can be driven about a tool axis by the spindle.

A friction stir welding tool for a machine tool having a frame and a spindle rotatable relative to the frame. The friction stir welding tool includes a pin, a shoulder, and a drive shaft connectable to the spindle to set the pin and the shoulder in rotational motion about a rotation axis, wherein the shoulder is rotatable relative to the pin about the rotation axis. To obtain different speeds of the pin and shoulder in a simple and robust manner, a planetary transmission having a ring gear, a planet carrier, and a sun gear is connected to the drive shaft, pin, and shoulder. The pin or the shoulder is connected to the planet carrier so that the pin and shoulder are set in rotation about the rotation axis at different rotational speeds, but in the same rotation direction, by driving the drive shaft by the spindle.

A friction stir welding attachment includes a body configured to be attached to a spindle supported by a spindle head of a machine tool, a metalworking shaft rotatably supported by the body wherein a welding tool is attachable to the metalworking shaft, a plurality of air motors provided in the body, and a transmission mechanism configured to transmit a rotation of each of the plurality of air motors to the metalworking shaft. A fixing portion is provided to supply external air to the plurality of air motors. A drive air distributor is provided to distribute drive air to the air motors. A rotation sensor for detecting a rotation state is provided to the metalworking shaft.

A double-acting friction stir spot welding apparatus according to the present disclosure includes a pin member (11) formed in a cylindrical shape, a shoulder member (12) formed in a hollow cylindrical shape and into which the pin member (11) is inserted, a rotary drive (57) that rotates the pin member (11) and the shoulder member (12) on an axis (Xr) coaxial with the pin member (11), and a linear drive (53) that reciprocates each of the pin member (11) and the shoulder member (12) along the axis (Xr). Oil solution (70) is disposed at at least one circumferential surface among an outer circumferential surface (11c) of the pin member (11), an inner circumferential surface (12b) of the shoulder member (12), an outer circumferential surface (12c) of the shoulder member (12), and an inner circumferential surface (13b) of a clamp member (13).

A friction stir welding apparatus includes a welding tool that includes a shoulder and a probe supported by the shoulder, is inserted into a plurality of welding target members, and moves while rotating to weld the plurality of welding target members, a spindle motor that is coupled to the welding tool to rotate the welding tool in a predetermined direction, a welding head that supports the spindle motor, and an apparatus body that supports the welding head, applies a drive signal to the spindle motor, and moves the welding tool along a welding line while rotating the welding tool. The apparatus body has a first correction mode in which a welding tool position indicating a position of the welding tool in a Z-axis direction is corrected based on a variable correction quantity calculated by a predetermined operational expression according to a fluctuation quantity of a state quantity indicating a control quantity of the welding head in a Z-axis upper direction or a Z-axis lower direction when friction stir welding is performed on the welding target members by the welding tool, and a second correction mode in which the welding tool position is corrected based on a preset fixed correction quantity according to the fluctuation quantity.

The invention provides a retractable friction stir welding spindle, aims at the deficiencies and defects of the existing friction stir welding spindle technology, that is, when the welding is finished, the stirring needle leaves a keyhole at the end of the weld seam, which affects the forming performance of the workpiece, the overall structure design of the spindle is complicated with many transmission chains and low reliability which is difficult to realize modularization. The retractable friction stir welding spindle includes an electric spindle system and a retracting mechanism. The electric spindle system includes stirring shaft shoulder, hilt, front end cover, hollow spindle, motorized spindle shell, motor rotor, motor stator, tail end cover, etc. The retracting mechanism includes stirring needle, connecting ball head and electric cylinder. The invention has the advantages of simple structure and can be mainly divided into two modules to improve reliability and integrity. The invention can also avoid the generation of friction stir welding keyhole.