A dissimilar metal welding method includes a preparing step and a working step. In the preparing step, a pin member is moved to a second metal material while being rotated, and a tool body is driven such that the tool body is moved in a direction away from the second metal material while being rotated. In the working step, a through-hole is formed in the second metal material by the pin member, and then a distal end of the pin member is dug into the first metal material to a predetermined depth position in the first metal material.

A spot welding apparatus which performs spot welding of a plurality of plate materials which are lapped to each other, comprises a displacement driving unit which displaces lapped portions of the plurality of plate materials and a tool relatively to each other; a rotation driving unit which rotates the tool; and a controller which controls the displacement driving unit and the rotation driving unit so that the tool is plunged into the lapped portions in a state in which the tool is rotated to perform friction stir spot welding. The controller controls the displacement driving unit so that at least one friction stir spot weld is formed in a region of the lapped portions which is between a plurality of resistance spot welds formed by resistance spot welding.

Systems and techniques are directed to a Swappable Retractable Tool Tip (SRTT), which is designed as a next generation of friction stir welding tools and retractable tool tips. The disclosed SRTT may be “swappable,” having different types of retractable tool tips that can be assembled and employed as a part of the SRTT. A SRTT system can include at least: a blank tool holder, a piston, and a retractable tool tip. In operation, the blank tool holder allows air to flow to cause movement of the piston and the retractable tool tip. For example, compressed air can push up on the piston and the retractable tool tip, retracting it into a “home” position inside of the blank tool holder. Also, the SRTT can include springs that push down on the piston and the retractable tool tip, extending the tip into an “extended” position outside of the blank tool holder.

Described are methods for forming a friction stir weld between a steel piece and an aluminum piece, with specific examples of the steel piece and the aluminum piece being a cover and a base of an enclosure.

A friction stir spot joining apparatus for spot-joining a pair of plate members by friction stirring with a tool's pin portion includes an advancing and retracting driving device configured to advance and retract the tool to and from plate members, a rotationally driving device configured to rotate the tool, and control device configured to control advancing and retracting driving device and rotationally driving device. The control device executes joining control of pushing pin portion into plate members while the tool is rotated and causing pin portion to pressurize plate members, and executes heat dissipation control of reducing at least one of a rotation speed and a tool's pressurization force more than in the joining control while tool is rotated and pin portion is kept pushed into plate members after joining control and separating tool from plate members after the pin portion's surface temperature becomes less than an oxidation onset temperature.

A friction stir welding equipment according to an embodiment includes a spindle unit, a holder, and a moving part; the spindle unit is capable of rotating a tool; the holder is connectable to the tool via a radial bearing and is capable of holding at least one of a side surface of a processing member or a rim of an upper surface of the processing member; and the moving part is capable of changing relative positions of the tool and the holder with respect to the processing member.

In one aspect of the present disclosure, a friction stir processing tip is provided for a friction stir processing device. The friction stir processing tip includes a body having a central longitudinal axis, a friction stir processing portion of the body, and a connecting portion of the body configured to connect to a tip holder of the friction stir processing device. The connecting portion includes splines configured to receive a torque from the tip holder for rotating the body about the central longitudinal axis.

A wire clamping system for fully automatic wire bonding machine comprises a base, a wire clamping support, a wire clamping assembly, a driving mechanism and an elastic assembly. The wire clamping assembly can move relative to the capillary, so that when the wire clamping system completes the second bond, the metal wire at the end of the capillary may directly extend out of the capillary by the independent movement of the wire clamping assembly and a length thereof can be effectively controlled, in order to form a metal ball in the next first bond. Furthermore, when the wire clamping system completes the second bond, the wire clamping assembly is in a clamping state, which avoids wires flying, even though the second bond is not firmly connected or the machine vibrates.

A continuous feed method for friction stir processing includes continuously feeding a tubular material having a first grain microstructure from a bulk source into a processing chamber, and forcing the tubular material between a die and a textured end portion of a mandrel as the tubular material is advanced through the chamber. The continuous feed method further includes rotating the mandrel within the tubular material while forcing the tubular material across the textured end portion to friction stir process the tubular material and transform a structure of the tubular material from the first grain microstructure to a second grain microstructure. The second grain microstructure is a finer equiaxed grain microstructure than the first grain microstructure. The method further includes converting the tubular material having the second grain microstructure into a stiffened sheet form.

A method for operating a double-action friction stir welding device including a welding tool having a pin member and a shoulder member, a projection/retraction mechanism for causing the pin member to project/retract relative to the shoulder member, a rotation mechanism for rotating a welding tool, and an advancing/retracting mechanism for advancing/retracting the welding tool, the method including cleaning at least one of the outer circumferential surface of the pin member and the inner circumferential surface of a through hole of the shoulder member on the basis of the level of an adhesion parameter correlated with the degree of adhesion of the material of a welding object, caused by friction stir welding, on the outer circumferential surface of the pin member and the inner circumferential surface of the through hole of the shoulder member.