A friction stir welding tool, which includes a pin and a shoulder rigidly connected to the pin, for welding components composed of a parent material having a melting point of more than 900° C., in particular steel. To achieve a particularly long service life of the tool even with thick-walled components, it is provided that the shoulder is at least partially composed of a first material and the pin is at least partially composed of a second material. Furthermore, the shoulder is at least partially composed of a first: material and the pin is at least partially composed of a second material. In addition, a method for joining components of one or more parent materials having a melting temperature of more than 900° C. is provided.

A friction stir processing system can include a rotatable die assembly. The rotatable die assembly can include a die body and a plurality of die segments. The die body includes a die base and a die stem. The die stem extends axially from the die base, the die stem defines an extrusion cavity, and the die body is formed from a first material. The plurality of die stems are coupled to the die stem. The plurality of die segments are disposed around the extrusion cavity to collectively form a die surface opposite to the die base. The plurality of die segments are formed from a different material than the die body.

This disclosure relates to a polycrystalline cubic boron nitride, PCBN, composite material comprising cubic boron nitride, cBN, particles and a binder matrix material in which the cBN particles are dispersed. The binder matrix material comprises one or more superalloys.

A double-acting friction stir spot welding apparatus according to the present disclosure includes a pin member (11) formed in a cylindrical shape, a shoulder member (12) formed in a hollow cylindrical shape and into which the pin member (11) is inserted, a rotary drive (57) that rotates the pin member (11) and the shoulder member (12) on an axis (Xr) coaxial with the pin member (11), and a linear drive (53) that reciprocates each of the pin member (11) and the shoulder member (12) along the axis (Xr). Oil solution (70) is disposed at at least one circumferential surface among an outer circumferential surface (11c) of the pin member (11), an inner circumferential surface (12b) of the shoulder member (12), an outer circumferential surface (12c) of the shoulder member (12), and an inner circumferential surface (13b) of a clamp member (13).

Disclosed are tools for friction stir processing and methods of using the same. Also disclosed herein are methods of repairing surface defects using the disclosed friction stir processing tools.

A method for operating a double-action friction stir welding device including a welding tool having a pin member and a shoulder member, a projection/retraction mechanism for causing the pin member to project/retract relative to the shoulder member, a rotation mechanism for rotating a welding tool, and an advancing/retracting mechanism for advancing/retracting the welding tool, the method including cleaning at least one of the outer circumferential surface of the pin member and the inner circumferential surface of a through hole of the shoulder member on the basis of the level of an adhesion parameter correlated with the degree of adhesion of the material of a welding object, caused by friction stir welding, on the outer circumferential surface of the pin member and the inner circumferential surface of the through hole of the shoulder member.

This disclosure relates a polycrystalline cubic boron nitride, PCBN, composite material for use in friction stir welding. The PCBN composite material comprises tungsten (W), rhenium (Re) and aluminium (Al) in the binder matrix material.

A welding and deburring system is provided for joining first and second work pieces to one another. The system includes a friction stir welding tool for joining the first and second work pieces to one another at a weld. The system further includes a deburring tool attached to the friction stir welding tool and removing a material flash generated at the weld. The system further includes one or more nozzles disposed in a fixed position relative to the friction stir welding tool, with the nozzles directing a cryogenic fluid to at least one of the friction stir welding tool, the deburring tool, the first work piece, the second work piece, and the weld.

Provided is a joining method that can prevent a plastic flowing material from flowing out from a butt section and that can reduce the thickness and weight of metal members. The joining method is for joining a first metal member and a second metal member by using a rotary tool comprising a stirring pin, and is characterized in that: the stirring pin comprises a flat surface perpendicular to the rotation axis of the rotary tool and comprises a protruding section protruding from the flat face; and in a friction stirring step, the flat surface is brought into contact with the first metal member and the second metal member, and a front end face of the protruding section is inserted deeper than an upper overlapping section to join an upper front butt section and the upper overlapping section.

A tool head assembly for a solid state additive manufacturing apparatus includes a tool head having a material passage configured to receive a material therein. The tool head is configured to deposit the material from the material passage onto a substrate of the solid state additive manufacturing apparatus to form at least one layer of the material on the substrate. The tool head includes a shoulder configured to contact the material such that rotation of the tool head frictionally stirs the material. The tool head assembly includes a barrier configured to extend along a side surface of the at least one layer as the at least one layer is deposited onto the substrate such that the barrier is configured to constrain the material from extruding past an edge of the shoulder.