Patent classifications
B23K20/126
Friction-stir welding tool, friction stir welding device, and method for manufacturing welding material
A friction-stir welding tool includes a front shoulder; a rear shoulder in contact with plate materials; and a probe penetrating the plate materials between the front and rear shoulders, the probe connecting the front shoulder and the rear shoulder to each other. The probe has a first screw part provided on at least one axial end section, and at least one of the front shoulder and the rear shoulder has a second screw part in threaded engagement with the first screw part, the threaded engagement changing so that the rear shoulder and the front shoulder approach each other along the axial direction as the front shoulder and the rear shoulder rotate relative to each other, and the threaded engagement with the first screw part linking at least one of the rear shoulder and the front shoulder with the probe.
Fabrication of Pipe Strings Using Friction Stir Welding
A method of fabrication by friction stir welding (FSW) at an interface between adjoining components such as pipe lengths of a pipeline has layers of different metals on each side. FSW is performed from one side of the adjoining components by effecting relative movement of a first FSW tool along the interface. FSW is performed from an opposite side of the adjoining components by effecting relative movement of a second FSW tool along the interface. Advantageously, FSW is performed simultaneously from both sides of the adjoining components with the FSW tools applying loads in mutual opposition about the adjoining components.
Fabrication of Pipe Strings Using Friction Stir Welding
A method of fabricating a metal pipeline by friction stir welding (FSW) along a circumferential interface includes spinning first and second FSW tools about respective axes of rotation in contact with a pipe wall to heat, plasticize, and stir respective zones of plasticized metal at the interface. The zone of plasticized metal produced by the second FSW tool extends deeper into the pipe wall than the zone of plasticized metal produced by the first FSW tool. Relative circumferential movement of the FSW tools along the interface is controlled such that the second FSW tool following the first FSW tool enters the zone of plasticized metal produced by the first FSW tool while the metal in that zone remains plastic.
PROCESS FOR FRICTION STIR WELDING INCLUDING A MOBILE COUNTER-BEARING
System for friction stir welding of two parts which includes a welding unit which includes at least one welding head fitted with a rotating pin and a counter-bearing unit which has a support surface to support the parts against a pressure exerted by the welding head, and wherein each welding head can be moved relative to the support surface in a first direction parallel to an axis of rotation of the rotating pin and in a second direction orthogonal to the axis of rotation, and wherein the support surface can be moved in the second direction and is formed of two coaxial clamp rollers which are set apart from each other.
FRICTION STIR SPOT WELDING APPARATUS AND JOINT STRUCTURE
A friction stir spot welding apparatus includes a pin member formed in a solid cylindrical shape, a shoulder member formed in a hollow cylindrical shape, the pin member being inserted in the shoulder member, a rotary actuator that rotates the pin member and the shoulder member on an axis that is in agreement with an axial center of the pin member, and a linear actuator that linearly moves each of the pin member and the shoulder member along the axis.
Supporting appliance and backing arrangement for use in friction stir welding
Support device (20) meant to bear in supporting fashion on one or more work pieces in connection with friction stir welding, comprising: A holder unit (30), a first support wheel (40) which can be rotated relative to the holder unit about a first rotational axis (R1), and a second support wheel (50) which can be rotated relative to the holder unit around a second rotational axis (R2) which is parallel to the said first rotational axis, a support body (60) connected with the holder unit which is situated between support wheels and exhibits a support surface (61) turned outward, and an endless flexible metal belt (21), which runs in a loop over the outer peripheral surfaces (41, 51) of the support wheels, and is in sliding contact with the support surface of the support device, wherein the support devices are shaped to provide support as they bear on one or more work pieces with the outer peripheral surfaces of the support wheel, and with the support surface of the support body resting against the work pieces via the metal belt. The invention also provides a backing arrangement comprising such a support device.
Method and device for friction stir welding
A method for friction stir welding two components, with a rotating tool that comprises a rotating or non-rotating shoulder surface for subjecting the components to a process force in the region of a joining zone, and with a stirring pin for stirring plasticized material or for plasticizing and stirring the components in the region of the joining zone, in which method a stirring pin with a section slidably plunges in a slide on which the components are supported, which slide is guided along the joining zone on a side of the component, which side faces away from the tool, so that during welding an automatic relative movement between the stirring pin and the slide or the shoulder surface of the tool and a support surface of the slide, which support surface supports the components, is made possible, as well as a device for implementing such a method.
FRICTION STIR WELDING DEVICE
A friction stir welding device includes a pair of workpiece surface plates between which a gap extending along a welding line between workpieces is formed; a welding device body including a rotatable friction stir welding tool protruding upward from the gap; and a linear guide mechanism and a moving device for the welding device body. The moving device has a configuration in which a pair of pin racks extending in a direction along the gap are disposed at symmetrical positions on both sides in a width direction with a position immediately below a tool movement path of the friction stir welding tool as a symmetrical axis, and pin gears that individually mesh therewith are provided in the welding device body so as to be rotatably driven. Respective sets of a pin rack and a pin gear are alternately brought into a strong meshing state during the movement of the welding device body by causing the locations of pins and teeth thereof to deviate from each other by a half pitch.
WORKPIECE SECURING DEVICE FOR FRICTION STIR WELDING DEVICE
A workpiece securing device or a friction stir welding device is constituted of a starting-end-side workpiece stopper that positions a welding starting-end-side end of a workpiece to be placed on a workpiece surface plate; a finishing-end-side workpiece stopper that positions a welding finishing-end-side end of the workpiece; a starting-end-side workpiece clamping mechanism that presses and secures a portion along a welding line close to the welding starting-end-side end of the workpiece against the workpiece surface plate from above; and a finishing-end-side workpiece clamping mechanism that presses and secures a portion along the welding line close to the welding finishing-end-side end of the workpiece against the workpiece surface plate from above. In a state where the welding starting-end-side end and the welding finishing-end-side end of the workpiece placed on the workpiece surface plate are positioned, only the portions along the welding line close to the welding starting-end-side end and close to the welding finishing-end-side end of the workpiece are secured.
Method for producing metal cylinder material, and backing jig used therein
A method for producing the metal cylinder material according to the present disclosure includes: a process A of forming a slitted cylinder-shaped body including at least one slit extending from one end face to the other end face of a cylinder barrel portion consisting of at least one metal plate material; a process B of forming a filler-equipped cylinder-shaped body including a filling portion obtained by filling the slit with a filler for the filler to be filled throughout the slit in a length direction of the slit; and a process C of, by inserting at least a probe of a friction stir rotation tool including the probe at least into the filling portion and executing FSP, reforming at least the filling portion of the filler-equipped cylinder-shaped body to obtain the metal cylinder material including an FSP portion.