The invention relates to a method for the media-tight connection of two plate-shaped components (1, 2), in particular two monopolar plates for the production of a bipolar plate, comprising the steps of: placing the first component (1) on a surface of a clamping device, placing the second component (2) on the first component (1), closing the clamping device, setting a first weld seam (3) on the second component (2), wherein a welding depth (t) is selected that is less than a material thickness (s) of the second component (2), with the result that a bend (5) is formed along the first weld seam (3) owing to the welding distortion, via which bend the second component (2) comes into linear contact with the first component (1), setting a connecting weld seam (4) on the first weld seam (3), with the result that the two components (1, 2) are welded to one another along the bend (5).

A laser soldering system includes a laser source module, a polarization adjusting assembly, a temperature sensor, and a controller. The laser source module is configured to emit a laser beam. The polarization adjusting assembly includes a plurality of polarization elements and at least one stepping motor. The polarization elements are configured to split the laser beam into a Gaussian beam and a ring-shaped beam. The Gaussian beam illuminates the first element, and the ring-shaped beam is illuminates the second element. The stepping motor is configured to adjust a size of the ring-shaped beam. The temperature sensor is configured to monitor temperatures of the first element and a temperature of the second element. The controller is electrically connected to the temperature sensor, the laser source module, and the polarization adjusting assembly.

A method for manufacturing a component by stacking layers of material that are each obtained by depositing and melting, continuously, a material by virtue of an energy beam of which at least one feature is controlled by a control current intensity. The manufacturing method includes a step of monitoring the control current intensity, a step of comparing the monitored control current intensity with a given threshold and a step of stopping the manufacturing method when the control current intensity is above the given threshold. This momentary stopping of the method makes it possible to significantly reduce the risks of energy runaway liable to destroy the deposited material bead and the neighboring structure.

A pattern forming apparatus for a base material includes a holding unit and a pattern forming unit. The holding unit is configured to hold a base material on which one of a protrusion shape portion and a recess shape portion is formed. The pattern forming unit is configured to form a pattern on the base material. The pattern is formed on at least one of the protrusion shape portion, the recess shape portion, a periphery of the recess shape portion, a periphery of the protrusion shape portion, a portion along the protrusion shape portion, and a portion along the recess shape portion.

A method of calibrating a laser of an additive manufacturing system involves processing a test pattern with the laser while varying one or more of laser power and/or scan speed. Thermal energy emitted from the resulting meltpool is measured while processing the test pattern. The power of the laser is calculated using a relationship between volumetric energy density and the thermal emissions, and the laser power is adjusted based on the calculated laser power. An additive manufacturing system for performing such a method may include a laser, a thermal sensor configured to measure meltpool thermal emissions, a processor configured to calculate a laser power based on the measured meltpool thermal emissions of the test pattern, and a controller configured to adjust the laser power based on the calculated laser power.

The invention aims to provide a contactless method to create small conductive tracks on a substrate. To this end a method is provided for selective material deposition, comprising depositing a first material on a substrate; followed by solidifying the first material selectively in a first solidified pattern by one or more energy beams; and followed by propelling non-solidified material away from the substrate by a large area photonic exposure, controlled in timing, energy and intensity to leave the solidified first pattern of the first material.

A method includes depositing a plurality of dopant particles within a predetermined region of a transparent material. The method also includes focusing a laser beam along an optical axis to a focal region that overlaps with at least a portion of the predetermined region. The focal region can irradiate at least a first dopant particle of the plurality of dopant particles. The method further includes adjusting a parameter of the laser beam to generate a plasma configured to form an inclusion within the transparent material. The method additionally includes scanning the focal region along a path within the transparent material to elongate the inclusion generally along the path.

The present disclosure provides methods of forming products using one or more lasers. In at least one aspect, a method for powder bed additive manufacturing includes defining a uniform pitch raster path for a laser traveling at a predetermined rate of travel. The raster path alternates back and forth within a strip width of less than 0.5 mm such that the laser's power density level is at least 80 percent of maximum power and the predetermined rate of travel yields a travel speed in the scan width direction of not less than 1,000 mm/s. The method includes depositing a layer of powder onto a substrate and causing the laser to solidify a quantity of the powder according to the defined raster path and the laser power setting.

In a manufacturing method of a tailored blank including a first steel plate and a second steel plate to be joined by butt welding, the first and second steel plates are butt welded with a laser beam. The laser beam has a power density q1 in a first region, a power density q2 in a second region, a power density q3 in a third region, and a power density q4 in a fourth region. The power density q1, the power density q2, the power density q3, and the power density q4 satisfy a relationship of q1>q2>q3>q4.

A method of additive manufacture is disclosed. The method may include providing a powder bed and directing a shaped laser beam pulse train consisting of one or more pulses and having a flux greater than 20 kW/cm.sup.2 at a defined two dimensional region of the powder bed. This minimizes adverse laser plasma effects during the process of melting and fusing powder within the defined two dimensional region.